bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in restricted spaces. Users benefit from compact top-class drive technology with especially high power densities and totally smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input quickness: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with even higher ratios. Input aspect planetary stage in four sizes, ideal for any motor desired. Outdoors spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, directly sided splined bore and inner involute spline. Gearbox sizes can be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Electric motor shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Lots of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with directly, Bevel Planetary Gearbox helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby various other angles are also fundamentally possible. The path of rotation of the drive shaft and the result shaft could possibly be the same or opposing, based on the installation situation of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This kind of gearing can be cheaper to produce. However, since only little profile coverage can be noticed with gearwheels with straight or helical teeth, this bevel gearbox operates quietly and has much less transmittable torque than other bevel gear the teeth. When bevel gearboxes are found in mixture with planetary gearboxes, the bevel gear stage is usually understood with a ratio of just one 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total insurance, but are already more expensive to produce than bevel gears with straight or helical teeth due to their design.
The benefit of spiral bevel gears is that both quietness and the transmittable torque could be increased. High speeds are also feasible with this type of gear teeth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one side due to the intersecting axes. Particularly if it can be used as a rapidly rotating drive stage in multi-stage gearboxes, special attention should be paid to the provider existence of the bearing. Also, unlike worm gearboxes, self-locking cannot be recognized in bevel gearboxes. When a right angle gearbox is necessary, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Can be combined with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Lower performance level than planetary gearbox
Decrease torques in single-stage transmitting ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum style feature and most advanced technology of improving the geometrical accuracy of the gear the teeth profile with the team of experienced specialists. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Rate : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Gear to which are set 3 World mounted on earth carrier engaging also with the Sun Equipment (Pinion) and reduced Result speed is taken through World Carrier and Ring Gear is remain stationary. Result shaft preserving the same direction of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Market, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from superior quality raw material such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capability, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is created and designed to specifically meet up with the multiple requirements of our customers. The mixture of ground gears and precision gear components ensures performance effectiveness and high uptime. The present range of bevel planetary gearboxes contains four sizes, each as one, dual or triple stage design. This allows overall tranny ratios from i = 3:1 to i = 512:1 to end up being recognized. Each gearbox variant can be available as precision style with reduced backlash.
Innovative solutions for almost all applications and numerous options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmission quality and long
Easiest mounting of engine through flexible flange
High flexibility with confirmed hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and smooth running through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or dual seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft designed for shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a combination of planetary and bevel helical gears that takes advantage of the strengths of each technology: compact size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one slower helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of these compact gear units is based upon specific analyses using FEM methods, which means efficiency, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production moments and lower creation costs.
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and electric motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings aren’t necessary.
A large number of variants ensures the best adaptation to the application form.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor in the input end.
Short delivery situations for regular variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional parts available from the whole Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider who products complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for industry applications in material managing, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy performance, low noise, long program lifestyle, high radial loading capability, and all at affordable prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units can be found in high capacity ranges with tested Ever-Power quality. Ready offered sizes guarantee not merely a huge torque spectrum but also a product range that delivers you with multiple options. Make the most of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary gear units. Right here, you will see off-the-shelf, highly advanced drive and gear unit solutions. Our standard item range already contains solutions for a huge number of particular requirements that need to be taken into consideration in a great variety of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Devices, Mining, and Steel industries.
bevel planetary gearboxes