The stainless steel double pitch conveyor chain with top rollers is a specialized conveyor chain designed for smooth and efficient material handling in applications requiring corrosion resistance and durability. Made from stainless steel, it resists rust, moisture, and harsh environmental conditions, making it ideal for industries such as food processing, pharmaceuticals, and chemicals. Featuring double pitch links, it provides a longer chain pitch compared to standard chains, reducing weight and cost. The integrated top rollers allow for low-friction, high-capacity movement of goods on conveyors, ensuring precise and reliable transport.
Dimensions of Stainless Steel Double Pitch Conveyor Chain with Top Rollers
| Chain No. | Pitch | Width Between Inner Plates |
Dimensions | Steel Roller (kg/m) | Steel Roller (kg/m) | Plastic Top Roller (kg/m) | Plastic Top Roller (kg/m) | Plastic | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| P | W | S | R | D | L1 | L2 | H | T | S | R | S | R | R | |
| 2100-TRSS | 63.5 | 19.05 | 19.05 | 39.69 | 9.54 | 21.8 | 24.5 | 28.6 | 4.8 | 9.11 | 11.37 | 6.51 | 8.77 | 6.6 |
| 2080-TRSS | 50.8 | 15.88 | 15.88 | 28.58 | 7.94 | 18.3 | 20.9 | 23 | 4 | 5.65 | 6.76 | 4.29 | 5.4 | 4.52 |
| 2060-TRSS | 38.1 | 12.7 | 11.91 | 22.23 | 5.96 | 14.55 | 16.55 | 17.2 | 3.2 | 3.68 | 4.36 | 2.77 | 3.46 | 2.75 |
| 2050-TRSS | 31.75 | 9.53 | 10.16 | 19.05 | 5.09 | 10.3 | 12 | 15 | 2 | 2.04 | 2.5 | 1.44 | 1.9 | 1.43 |
| 2040-TRSS | 25.4 | 7.95 | 7.94 | 15.88 | 3.97 | 8.25 | 9.95 | 12 | 1.5 | 1.33 | 1.69 | 0.91 | 1.27 | 0.92 |
Features of Stainless Steel Double Pitch Conveyor Chain with Top Rollers
Stainless steel double pitch conveyor chains with top rollers are designed for efficient material handling in corrosive or demanding environments. Here are the key features:
- Corrosion Resistance: Constructed from 304 or 316 stainless steel, these chains resist corrosion in harsh environments like food processing, chemical plants, or high-humidity settings, ensuring long-term durability and minimal maintenance.
- Double Pitch Design: Featuring a pitch twice that of standard roller chains, these chains reduce weight and cost while maintaining strength, ideal for low-speed, long-span conveyor applications.
- Top Rollers for Free Flow: Top rollers, supported by plates, enable smooth, low-friction conveying of heavy loads, making them suitable for rugged free-flow conveyors in automotive or industrial settings.
- Fatigue Strength Enhancement: Shot-peened rollers and link plates add compressive stress, improving fatigue resistance under repeated high loads, which extends chain life in demanding conveyor systems.
- Versatile Roller Options: Offered with standard or oversized rollers (plastic or steel), these chains adapt to various conveying needs, reducing friction and enhancing efficiency in specialized applications.
- Versatility in Applications: These chains are versatile and adaptable, making them suitable for various industries, including food processing, automotive manufacturing, and packaging. Their ability to handle heavy loads and resist environmental damage ensures reliable performance across multiple industrial sectors.
Applications of Stainless Steel Double Pitch Conveyor Chain with Top Rollers
- Pharmaceutical Production: These stainless steel chains are employed in pharmaceutical facilities to move sensitive products like vials or tablets. Their non-magnetic, corrosion-resistant properties prevent contamination, and the top rollers ensure gentle, precise conveyance, critical for maintaining product integrity in cleanroom environments with strict regulatory standards.
- Beverage Bottling and Packaging: Used in bottling plants, these stainless steel double pitch conveyor chains convey glass or plastic bottles through filling, capping, and labeling processes. The stainless steel resists corrosion from water, acids, or cleaning agents, while top rollers minimize friction, ensuring smooth operation and reducing wear in high-speed, wet environments.
- Food Processing Industry: These stainless steel double pitch conveyor chains with top rollers are used in food production lines for conveying ingredients, packaged goods, or processed foods. Their stainless steel construction resists corrosion from frequent cleaning and harsh sanitizing chemicals, ensuring hygiene and compliance with FDA regulations. They handle high temperatures and are easy to maintain, making them ideal for ovens, freezers, and bottling systems.
- Automotive Manufacturing: In automotive assembly lines, these stainless steel chains transport heavy components between workstations. The top rollers reduce friction, enabling smooth, low-speed conveyance of parts like engines or chassis, while the corrosion-resistant stainless steel withstands exposure to oils, lubricants, and industrial environments, ensuring long-term reliability.
- Chemical Processing Plants: In chemical plants, these stainless steel chains handle materials in corrosive environments with exposure to acids, alkalis, or high temperatures. The stainless steel (often 304 or 316 grades) ensures durability, and top rollers facilitate low-friction movement, reducing maintenance needs and enhancing safety in hazardous conditions.
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