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Cast detachable chains are a type of conveyor chain made from malleable iron or Promal, designed for easy assembly and disassembly. They consist of one-piece, interconnecting links with a hook-and-pin structure, allowing quick link replacement without dismantling the entire chain. These lightweight, cost-effective chains are used in industries like agriculture, mining, and sugar processing for light to medium loads at slow to intermediate speeds. Their corrosion-resistant, durable design suits harsh environments, and they support various attachments for versatile applications.

Cast detachable chains are a type of conveyor chain made from malleable iron or Promal, designed for easy assembly and disassembly. They consist of one-piece, interconnecting links with a hook-and-pin structure, allowing quick link replacement without dismantling the entire chain. These lightweight, cost-effective chains are used in industries like agriculture, mining, and sugar processing for light to medium loads at slow to intermediate speeds. Their corrosion-resistant, durable design suits harsh environments, and they support various attachments for versatile applications.

Cast Detachable Chains

Cast Detachable Chain Dimensions

Cast Detachable Chain Dimensions

Detachable Chain No.Pitch in InchesHeight per Foot Lbs.Average Ultimate Strength Lbs.Maximum Working Load Lbs.ACDE FH LXAvailable Attachments
250.9022.47001200.380.14-0.20 0.780.41A1-R,A1-L
321.1543.51,1001850.500.17-0.25 0.970.58A1-R, A1-L, K1
341.3984.01.3002200.500.191.250.56None
421.3755.51.6002700.620.22-0.281.280.77A1-R, A1-L, K1
451.6305.21.7002850.690.22-0.30 1.310.80A1-R, A1-L, K1
501.3817.11.9003200.630.270.33 1.310.62None
511.1557.01.9003200.560.27-0.36 1.250.67K1
S511.1367.B1.9003150.560.27-0.30 1.060.64None
521.5068.02,3003850.620.27-0.34 1.530.83A1, D5,K1
551.6317.22,3003850.690.27-0.36 1.410.81A1-R/L,D5-R/L,C1, F2, G27-R/L, K1, C
572.3088.72.9004850.750.27-0.41 1.811.09A1-R, A1-L, F2
621.65410.63.2005350.810.310.41 1.660.97A1-R/L,A12-R/L,05-R/L, K1, K2, F2
672.3088.62.9004850.690.31 0.530.41 2.031.36None
752.60913.44,1006900.940.41-0.44 2.091.12D5-R, D5-L
772.29714.53.6006000.690.39 0.610.36 2.221.42A1-R, A1-L, D5, F2, K1
782.60918.85.5009200.940.42 0.660.44 2.621.62K1
882.60924.06.4001,0700.940.48 0.780.44 2.751.78F2, K1
1033.07540.010,0001,6701.120.58 1.000.61 3.282.03F2, F8, K1, K2, F2
1143.25053.012.0002.0001.130.66 0.170.81 3.282.03None
1244.06366.017.0002,8301.250.77 1.310.68 4.062.31F8, K1, K2

Key Benefits of Cast Detachable Chains

Cast detachable chains, widely used in industries like agriculture, mining, and material handling, offer several key benefits due to their unique design and material properties. Here are the primary advantages:

  1. Ease of Assembly and Disassembly: Cast detachable chains feature a simple hook-and-pin design, allowing for quick assembly and disassembly without specialized tools. This facilitates rapid maintenance, repairs, or replacements, reducing downtime in industrial operations and improving overall efficiency.
  2. High Durability and Strength: Made from malleable cast iron or Promal, these chains are engineered to withstand heavy loads and harsh conditions. Advanced manufacturing processes enhance their tensile strength, ensuring reliable performance in demanding applications like mining or agriculture.
  3. Corrosion and Wear Resistance: The cast iron construction provides excellent resistance to corrosion and abrasion, making these chains suitable for handling corrosive or dusty materials. This durability extends service life, reducing maintenance costs in challenging environments.
  4. Versatility Across Applications: Available in various sizes and with customizable attachments, cast detachable chains adapt to diverse uses, from conveyor systems to agricultural machinery. Their flexibility ensures compatibility with different equipment and operational needs.
  5. Lightweight Design: Compared to steel chains, cast detachable chains are lighter, reducing the overall weight of machinery. This enhances energy efficiency and ease of handling, particularly in applications like grain elevators or compact harvesting systems.
  6. Enhanced Wear Life: The chains’ design, combined with heat-treated pins and larger tolerances, minimizes wear during operation. This results in longer service intervals, lower replacement frequency, and reduced operational costs in industrial settings.

Cast Detachable Chains

Common Applications of Cast Detachable Chains

Cast detachable chains are versatile components used in various industrial applications due to their durability, ease of assembly, and adaptability. Here are common applications:

  1. Agricultural Machinery: Cast detachable chains are widely used in agricultural equipment like hay balers, manure spreaders, and grain elevators. Their robust design withstands harsh outdoor conditions, ensuring reliable power transmission and material handling.
  2. Conveyor Systems: These chains are employed in conveyor systems for moving bulk materials such as grains, coal, or aggregates. Their detachable links allow easy maintenance and customization to suit specific conveyor lengths and loads.
  3. Material Handling Equipment: In material handling, cast detachable chains are used in equipment like bucket elevators and drag conveyors. They provide strength and flexibility, enabling efficient transport of heavy or abrasive materials.
  4. Forestry Equipment: Forestry machinery, such as log conveyors and wood chippers, utilizes these chains for their ability to handle heavy loads and resist wear in rugged environments, ensuring consistent performance.
  5. Industrial Drives: Cast detachable chains are used in low-speed industrial drives for machinery like mixers or mills. Their simple design allows quick repairs, minimizing downtime in manufacturing processes.
  6. Waste Management Systems: In waste processing, these chains are used in conveyors for sorting or transporting refuse. Their corrosion resistance and ease of link replacement make them ideal for handling abrasive waste.
  7. Mining Operations: Mining equipment, such as ore conveyors, relies on cast detachable chains for their durability under heavy loads and dusty conditions, ensuring efficient material movement in harsh environments.
Cast Detachable Chain ApplicationsCast Detachable Chain Applications

Cast Detachable Chain FAQ

Q: What are the different styles of cast detachable chains?
A: Cast detachable chains come in two main styles: Style A, the most common, with a plain hook for standard applications, and Style B, featuring a ribbed hook for heavy-duty tasks. Both styles are available in various sizes, with attachments and sprockets to suit specific needs, ensuring versatility across industries.

Q: How does the direction of travel affect cast detachable chain performance?
A: For optimal performance, the chain should run with the open end of the link leading. This reduces frictional wear between the link and sprocket teeth, extending chain life. Incorrect direction, with the closed end leading, causes the link to rotate on the sprocket, increasing wear, especially in offset sidebar chains without rollers.

Q: How are cast detachable chains maintained and repaired?
A: Maintenance involves regular inspection for wear and proper lubrication. Repairs are straightforward due to the detachable design, allowing individual links to be replaced without tools. Specialized chain breakers simplify detachment, and correct installation with the closed tab facing the sprocket minimizes wear, ensuring long service life.

Q: How do cast detachable chains compare to steel detachable chains?
A: Cast detachable chains, made of malleable iron, are lighter and more cost-effective than steel detachable chains but offer lower tensile strength. Steel chains, derived from the 1873 cast design, provide greater durability and strength for heavier loads, making them suitable for more demanding applications.

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