Customized Steel Friction Torque Limiter 4FF1 1 3/8”Z6 Spline Friction Clutch for PTO Shaft Parts

Description

Watch Friction Torque Limiter Videos

When it comes to PTO shaft parts, the Customized Steel Friction Torque Limiter stands out in terms of quality and performance. This product, designed specifically for tractors and other agricultural machinery, is new, comes with a one-year warranty, and is applicable in a variety of industries, including manufacturing plants, machinery repair shops, farms, retail, construction works, food & beverage shops, and others. It weighs only 5 KG and is made of high-quality steel. The product is customizable, allowing for variation in size and colour based on customer preferences.

PTO Shaft Friction Torque Limiter Specifications

Features of the Steel Friction Torque Limiter

The Steel Friction Torque Limiter boasts of the following features:

1. High-quality steel construction for durability and performance.
2. Customizable size and colour for personalized preferences.
3. Compatible with various tractors and agricultural machinery.
4. One year warranty for quality assurance.
5. Lightweight at just 5 KG for easy installation and operation.

Given our advanced manufacturing capabilities, we can produce this torque limiter to meet your specific needs. Our product serves as a perfect replacement for corresponding parts that are damaged on PTO shaft parts, ensuring your machinery operates optimally at all times.

Applications of the Steel Friction Torque Limiter

This torque limiter finds application in various areas:

1. Manufacturing plants for assembly and production lines.
2. Machinery repair shops for machinery maintenance and repair.
3. Farms for various agricultural machinery.
4. Retail and construction works for heavy-duty equipment.
5. Food & beverage shops and other industries for various types of machinery.

PTO Shaft Torque Limiter Types

PTO (Power Take-Off) shaft torque limiters are critical safety devices designed to protect both the tractor and the attached implement from damage caused by torque overload. These devices disengage the drive when the torque exceeds a predetermined level. Here's a rundown of the common types:

1. Friction Clutch Torque Limiters: Utilizes friction discs that slip under excessive torque, thereby limiting the transmitted force. Ideal for applications where overloads are less predictable and a gradual reduction in torque is preferred.
2. Shear Bolt Torque Limiters: Uses a bolt that shears off when the torque exceeds a certain threshold. Simple and cost-effective, suitable for applications where overloads are infrequent.
3. Ratchet Type Torque Limiters: Features a ratchet-and-pawl mechanism that disengages when overloaded, allowing the shaft to rotate freely without transmitting torque. Useful in scenarios where quick re-engagement after an overload is essential.
4. Ball Detent Torque Limiters: Employs ball bearings held in detents; under excessive torque, the balls are forced out, allowing the device to slip. Preferred in applications that require precise torque settings.
5. Hydraulic Torque Limiters: Uses hydraulic pressure to control the engagement of the torque transmission. Ideal for heavy-duty and high-precision applications.

How Does PTO Shaft Friction Torque Limiter Work?

A PTO shaft friction torque limiter works by utilizing the principle of friction to regulate and protect the power transmission between the input and output sides. Here's how it typically works:

1. Connection: The friction torque limiter is installed between the power source (e.g., tractor's PTO shaft) and the driven component (e.g., implement or machinery).
2. Friction Surfaces: The friction torque limiter consists of two rotating elements: the input side and the output side. These sides have corresponding friction surfaces that come into contact with each other.
3. Torque Setting: The torque limiter is pre-set with a specific torque threshold or limit. This limit is determined based on the application requirements and the capacity of the machinery involved.
4. Engagement: Under normal operating conditions, when the torque applied to the friction surfaces is within the set limit, the friction plates or other friction elements on the surfaces engage each other securely. This allows the power to be transferred smoothly from the input side to the output side.
5. Excessive Torque: If the torque applied to the friction surfaces exceeds the pre-set limit, indicating an overload or jamming situation, the friction plates start to slip against each other. The slipping action creates a relative motion between the input and output sides, effectively disengaging the power transmission.
6. Slipping Action: The slipping action absorbs the excess torque and prevents it from being transferred further. This protects the machinery from damage and reduces the risk of injury to the operator.
7. Torque Reduction: Once the torque reduces to a safe level, either due to the overload being resolved or the machinery being cleared, the friction plates re-engage. This allows power transmission to resume, restoring the normal operation of the PTO shaft system.

Maintenance and Care of the PTO Shaft Friction Torque Limiter

Proper maintenance of the PTO shaft friction torque limiter is crucial to ensure its effectiveness and longevity. Here are some maintenance practices:

1. Regular Inspection: Periodically inspect the friction torque limiter for any signs of wear, damage, or deformation. Check for excessive heat, corrosion, or any abnormal conditions.
2. Lubrication: Follow the manufacturer's recommendations for lubrication. Apply the recommended lubricant to the friction surfaces and other moving parts as specified.
3. Cleaning: Keep the friction torque limiter clean from dirt, debris, and other contaminants. Regularly clean the components to prevent the buildup of dirt or foreign particles that can affect its performance.
4. Torque Setting Verification: Periodically check and verify the torque setting of the friction torque limiter. Ensure that it is still within the desired torque limit. If necessary, adjust the torque setting according to the manufacturer's instructions.
5. Replacement of Wear Parts: If any components of the friction torque limiter show signs of wear, deformation, or damage during inspection, replace them promptly with genuine and recommended replacement parts.
6. Safety Checks: Conduct regular safety checks on the PTO system as a whole, ensuring that all components, including the friction torque limiter, are in good working condition.

Why Choose AGKNX's PTO Shaft Friction Torque Limiter?

AGKNX Drive Shaft Co., Ltd., located in Hangzhou Zhejiang City, specializes in developing, manufacturing, and marketing PTO shafts, agricultural gearboxes, industrial cardan shafts, PTO shaft tubes, PTO shaft yokes, PTO shaft universal joints, PTO shaft torque limiters, car driveshafts, and u-joint coupling shafts, etc. Our products have gained a great reputation from European, American, Asia, Australian, and North American customers. We are the top professional OEM supplier for many agricultural implement factories in the domestic market.

We adhere to our principles of Quality first, Deliver quickly, and Price Competitive. We have the CE, TS/16949, and ISO9001 certificates with systematic manufacturing equipment and a QC team to guarantee our quality and delivery. We warmly welcome every friend to visit us and establish a mutually beneficial long-term relationship cooperation. Currently, we export our products to more than 50 countries in 5 continents of the world. With the best-in-class brands in our product range, AGKNX continues its activities with the aim of becoming a global company in the fields it works.

Author: Yjx.