A few of the improvements attained by EVER-POWER drives in energy efficiency, productivity and process control are truly remarkable. For example:
The savings are worth about $110,000 a year and also have cut the company’s annual carbon footprint by 500 metric tons.
EVER-POWER medium-voltage drive systems enable sugar cane vegetation throughout Central Variable Speed Electric Motor America to be self-sufficient producers of electrical energy and increase their revenues by as much as $1 million a 12 months by selling surplus capacity to the local grid.
Pumps operated with variable and higher speed electric motors provide numerous benefits such as greater range of flow and mind, higher head from a single stage, valve elimination, and energy conservation. To accomplish these benefits, nevertheless, extra care should be taken in choosing the appropriate system of pump, electric motor, and electronic engine driver for optimum interaction with the procedure system. Effective pump selection requires understanding of the complete anticipated range of heads, flows, and specific gravities. Engine selection requires suitable thermal derating and, at times, a coordinating of the motor’s electrical characteristic to the VFD. Despite these extra design considerations, variable velocity pumping is becoming well recognized and widespread. In a straightforward manner, a dialogue is presented on how to identify the huge benefits that variable swiftness offers and how to select parts for trouble free, reliable operation.
The first stage of a Variable Frequency AC Drive, or VFD, is the Converter. The converter is usually comprised of six diodes, which act like check valves used in plumbing systems. They allow current to flow in only one direction; the direction proven by the arrow in the diode symbol. For example, whenever A-stage voltage (voltage is comparable to pressure in plumbing systems) is usually more positive than B or C phase voltages, then that diode will open up and invite current to stream. When B-stage turns into more positive than A-phase, then your B-phase diode will open and the A-stage diode will close. The same is true for the 3 diodes on the negative part of the bus. Therefore, we obtain six current “pulses” as each diode opens and closes.
We can eliminate the AC ripple on the DC bus with the addition of a capacitor. A capacitor functions in a similar fashion to a reservoir or accumulator in a plumbing system. This capacitor absorbs the ac ripple and delivers a even dc voltage. The AC ripple on the DC bus is normally significantly less than 3 Volts. Thus, the voltage on the DC bus turns into “around” 650VDC. The real voltage will depend on the voltage degree of the AC series feeding the drive, the amount of voltage unbalance on the power system, the electric motor load, the impedance of the power system, and any reactors or harmonic filters on the drive.
The diode bridge converter that converts AC-to-DC, may also be just referred to as a converter. The converter that converts the dc back again to ac can be a converter, but to tell apart it from the diode converter, it is usually known as an “inverter”.
Actually, drives are an integral part of much bigger EVER-POWER power and automation offerings that help customers use electrical energy effectively and increase productivity in energy-intensive industries like cement, metals, mining, oil and gas, power generation, and pulp and paper.