Boîte de vitesses EPT-GC325 pour faucheuses à disques rotatives traînées

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Overview of Trailed Disc Mower Gearbox EPT-GC325 for Rotary Disc Mowers

This EPT-GC325 agricultural gearbox for agricultural machinery provides a 1:1 transmission ratio increase, which means that the input speed is consistent with the output speed. 360-degree rotating traction drive. This gear ratio increase is ideal for agricultural machinery that requires precise speed control, such as lawnmowers. It ensures that the lawn mower maintains a stable rotational speed during operation, thereby achieving efficient lawn mowing operations. Input speed 540r/min, Output speed 540r/min, Rated power 160hp, Output torque 1400N.m.It is suitable for traction and steering on various agricultural equipment, and the steering angle is less than 60 degrees. It is flexible and light in turning, solving a series of problems such as difficulty in turning in small plots.

Applications of Trailed Disc Mower Gearbox EPT-GC325

The Trailed Disc Mower Gearbox EPT-GC325 is a vital component in the agricultural industry, specifically designed for rotary disc mowers used in haymaking, grass cutting, and forage harvesting. This gearbox serves as the cornerstone of the mower's mechanical system, facilitating the seamless transfer of mechanical power from the tractor’s PTO (Power Take-Off) to the cutting discs. Its applications span a wide range of agricultural tasks, making it an essential tool for farmers and agricultural contractors.

One of the primary applications of the EPT-GC325 gearbox is in hay production, where fast and efficient grass cutting is critical. The gearbox powers the rotary discs, which are equipped with sharp blades to deliver clean and precise cuts, ensuring the grass is cut at an optimal height for drying and baling. This efficiency not only reduces the time required for mowing large fields but also helps maintain the quality of the forage, as clean cuts reduce plant stress and promote quicker regrowth.

The gearbox is also extensively used in forage harvesting, where it drives the rotary discs to handle different types of crops, including dense and tough vegetation. Its robust construction and high torque capacity allow it to operate reliably in challenging conditions, such as uneven terrain or heavy crop loads. This makes it ideal for cutting silage crops, which require consistent and uniform cuts to facilitate efficient processing and storage.

Another critical application of the EPT-GC325 is in pasture maintenance. Rotary disc mowers equipped with this gearbox can quickly trim overgrown pastures, controlling weeds and maintaining healthy grasslands. This is essential in ensuring the long-term productivity of grazing areas.

Benefits of Trailed Disc Mower Gearbox EPT-GC325 for Rotary Disc Mowers

The Trailed Disc Mower Gearbox EPT-GC325 offers several benefits for rotary disc mowers, making it a preferred choice for agricultural operations. Here are some key advantages of this gearbox:

1. Transmission d'énergie efficace : The EPT-GC325 gearbox ensures smooth and efficient power transfer from the tractor’s PTO to the cutting discs. Its advanced gear system minimizes energy losses, enabling the mower to operate at optimal performance levels. This efficiency reduces fuel consumption and enhances productivity in agricultural tasks like haymaking and forage harvesting.
2. Durability and Longevity: Built from high-quality materials, the EPT-GC325 is designed to withstand the demanding conditions of agricultural fields. Its robust construction ensures resistance to heavy loads, impacts, and wear, providing an extended operational life. This durability reduces the need for frequent replacements, saving time and costs over the long term.
3. Compatibility with Different Mowers: The gearbox is compatible with a variety of rotary disc mower models, making it versatile and adaptable for different applications. Farmers and contractors can integrate it into their existing machinery without requiring significant modifications, ensuring flexibility in addressing diverse mowing needs across various farm setups.
4. High Torque Capacity: Designed to deliver high torque, the gearbox can handle dense vegetation, heavy crops, and uneven terrains with ease. This makes it ideal for large-scale mowing operations and challenging field conditions, ensuring consistent performance even under heavy loads. It enhances the mower’s ability to cut through thick grasses and silage crops effectively.
5. Noise Reduction: The advanced gear design of the EPT-GC325 minimizes operational noise, providing a quieter mowing experience. This not only enhances operator comfort during long hours of work but also reduces noise pollution in the environment, making it suitable for use near residential or sensitive areas.

How to Replace a Damaged Trailed Disc Mower Gearbox EPT-GC325

Replacing a damaged Trailed Disc Mower Gearbox EPT-GC325 in a Rotary Disc Mower involves several steps to ensure a proper and effective installation. Here is a general guide on how to replace the gearbox:

1. Secure the Mower and Disconnect Power: Safety is crucial. Secure the mower by engaging the parking brake and use wheel chocks if necessary. Disconnect the power source by detaching the PTO shaft from the tractor and ensuring the mower’s hydraulic system is depressurized to prevent accidental movements during the replacement process.
2. Remove the Blades and Protective Shields: Remove the mower blades and any protective shields around the gearbox area for easier access. Use the appropriate tools to loosen bolts and fasteners. Store these components safely to avoid damage and ensure they can be reassembled correctly later.
3. Detach the Damaged Gearbox: Locate and loosen the bolts or clamps holding the damaged gearbox in place. Carefully disconnect any connected shafts, couplings, or linkages. If the gearbox is stuck, use a gear puller to remove it without damaging surrounding components. Drain any residual oil from the gearbox to prevent spills.
4. Installer la nouvelle boîte de vitesses : Position the new EPT-GC325 gearbox in place, aligning it with the mounting points and drive shafts. Secure the gearbox with bolts or clamps per the manufacturer’s specifications. Reconnect all shafts, couplings, and linkages, ensuring proper alignment to avoid vibrations during operation.
5. Lubricate and Refill Gearbox Oil: Add the recommended type and amount of oil to the new gearbox to ensure smooth operation. Lubricate any moving parts, such as shafts and bearings, to reduce friction. Check the gearbox seals for leaks and ensure all connections are tight before proceeding.
6. Reassemble and Test the Mower: Reattach the mower blades and protective shields. Reconnect the PTO shaft to the tractor and test the mower at a low speed. Check for proper gearbox function, unusual noises, or vibrations. Once verified, gradually increase the load to ensure the gearbox operates efficiently under normal conditions.

Arbre de prise de force agricole pour boîte de vitesses de faucheuse à disques

The Agricultural PTO (Power Take-Off) Shaft and the Disc Mower Gearbox are essential components in rotary disc mowers, working together to transfer and optimize power for efficient cutting in agricultural fields. Their connection ensures smooth operation, durability, and effective performance in challenging conditions.

The PTO shaft connects the tractor to the disc mower, transmitting mechanical power from the tractor’s engine. Its primary function is to transfer rotational energy directly to the mower’s drivetrain, providing the necessary force to operate the cutting discs. The PTO shaft allows for flexible positioning of the mower while maintaining a reliable power connection, accommodating movements across uneven terrain.

The Disc Mower Gearbox, on the other hand, is responsible for converting and distributing the rotational energy from the PTO shaft to the mower’s cutting blades. It adjusts the speed and torque of the power to match the mower’s requirements, ensuring the blades spin at optimal speeds for clean and efficient cutting. The gearbox also allows for torque adjustments, protecting the mower from overloads and prolonging the lifespan of the machinery.

The relationship between the PTO shaft and the disc mower gearbox is critical. The PTO shaft delivers raw power, while the gearbox refines and distributes it to individual cutting discs. Together, they form a seamless power transmission system that ensures efficient mowing, even in dense vegetation or uneven fields. Without this connection, the mower would lack the precision and reliability needed for modern farming operations.

Pourquoi choisir la boîte de vitesses pour faucheuse à disques d'AGKNX ?

AGKNX est un fabricant de premier plan de boîtes de vitesses hautes performances pour faucheuses à disques, destinées à une variété d'applications. Nos boîtes de vitesses sont conçues pour répondre aux besoins de différents environnements agricoles, offrant des performances fiables et efficaces. Elles constituent une solution de remplacement performante pour les boîtes de vitesses Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse et d'autres marques. Notre équipe technique peut reconfigurer un modèle existant ou vous accompagner dans la conception d'une boîte de vitesses sur mesure si une conception standard ou existante ne convient pas à votre application. Le sens de rotation de l'arbre, le rapport de vitesse, les vitesses d'entrée et de sortie, le couple d'entrée et de sortie, la position de montage et l'environnement de l'application sont autant de facteurs à prendre en compte lors du choix d'une boîte de vitesses agricole. Pour acheter une boîte de vitesses pour faucheuse à disques, n'hésitez pas à nous contacter.

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