The small straw baler is an integral piece of machinery for farms and agricultural industries. Designed for high productivity, this compact equipment is easy to operate and suitable for various applications, including hay, wheat, rice straw, and alfalfa. Its core components are the bearing and gear, which are covered under a one-year warranty.
Key Features and Benefits of the Small Straw Baler
The small straw baler comes with several unique features that make it a valuable addition to any farm. Its key selling points include:
- High Productivity: The baler has a working capacity of 80-120 bales per hour, making it efficient for large-scale operations.
- Compact Design: With dimensions of 115x130x120cm and a weight of 415 KG, the baler is compact and lightweight for easy maneuverability and storage.
- Robust Construction: The baler is built with durable components such as bearings and gears, ensuring long-lasting performance.
- Flexible Application: It can be used for various types of straw, including hay, wheat, rice straw, and alfalfa.
- Easy Operation: The baler is designed to be user-friendly, with simple controls for effortless operation.
- Two-Year Warranty: The baler comes with a 24-month warranty, providing peace of mind for users.
Applications of the Small Straw Baler
The small straw baler has a wide range of applications, making it a versatile tool for various farming tasks. Some of the key applications include:
- Hay Baling: The baler is ideal for baling hay, efficiently compressing it into compact bales for easy handling and storage.
- Wheat Straw Baling: It can also be used for baling wheat straw, which is often used as bedding for livestock.
- Rice Straw Baling: The baler is suitable for baling rice straw, which can be used as a feed source for animals or as a mulch in the fields.
- Alfalfa Baling: With its high productivity, the baler is excellent for baling alfalfa, a high-value crop used for animal feed.
- Mini Round Hay Baling: The baler is designed to produce mini round hay bales, which are easier to handle and transport.
- Field Clearing: By baling straw and other crop residues, the baler helps clear the fields after harvest, preparing them for the next planting season.
Tractor Mounted Mini Hay Round Baler Working Principle
The working principle of a tractor-mounted mini hay round baler involves several key steps to efficiently collect, compress, and bind hay or straw into compact cylindrical bales:
- Fixation au tracteur : The mini hay round baler is attached to the tractor's three-point hitch or mounted on the rear of the tractor using appropriate brackets. It is typically powered by the tractor's power take-off (PTO) system, which provides the necessary rotational power.
- Pick-Up Mechanism: The baler is equipped with a pick-up mechanism at the front, which consists of a series of tines or belts. As the tractor moves forward, the pick-up mechanism collects the loose hay or straw from the ground and transfers it to the baling chamber.
- Feeding and Compression: The hay or straw is fed into the baling chamber through the pick-up mechanism. Inside the baling chamber, there is a rotating drum or rotor with spiral-shaped vanes or belts. The material is fed into the space between the rotor and the chamber wall, where it is rolled and compressed.
- Formation of Bale: As the material is continuously fed into the baling chamber, the rotating drum or rotor compresses it, gradually forming a cylindrical shape. The chamber is designed with adjustable side plates or rollers to control the size and density of the bale.
- Binding Process: Once the desired size of the bale is reached, the mini hay round baler initiates the binding process. It typically uses twine or netting to secure the bale. The twine or netting is automatically fed into the baler, and it wraps around the bale in a crisscross pattern to hold it together.
- Bale Ejection: Once the baling and binding process is complete, the mini hay round baler ejects the finished bale. It can be released onto the ground or onto a bale wagon or trailer attached to the rear of the baler. Some balers also have a hydraulic ejection system that pushes the bale out of the chamber.
- Repeat Process: After the bale is ejected, the mini hay round baler is ready to repeat the process for the next bale. The pick-up mechanism continues to collect the hay or straw, and the cycle of feeding, compression, binding, and ejection is repeated until the desired number of bales is produced.
How to Install the Mini Hay Round Baler to Tractor
Installing a mini hay round baler to a tractor involves a few key steps to ensure proper attachment and secure operation. Here is a general guide on how to install a mini hay round baler to a tractor:
- Check Compatibility: Before installing the baler, ensure that it is compatible with your tractor. Check the specifications and requirements provided by the baler manufacturer to ensure it can be safely attached to your tractor's three-point hitch or mounting brackets.
- Position the Tractor: Park the tractor on a level surface and engage the parking brake. Ensure that the tractor is turned off and the PTO is disengaged.
- Align the Baler: Position the mini hay round baler behind the tractor, aligning it with the three-point hitch or mounting brackets. Ensure that the baler's hitch or brackets are at the correct height for attachment.
- Attach the Lower Linkage: Lower the three-point hitch of the tractor to align the lower linkage arms with the baler's hitch or brackets. Insert the lower linkage pins through the appropriate holes on both sides and secure them with the locking devices provided.
- Attach the Top Link: Connect the top link of the tractor to the baler's top link bracket. Adjust the length of the top link to ensure proper alignment and maintain the desired working position of the baler. Double-check that all attachment points are securely fastened and locked. Ensure that there is no excessive play or movement between the tractor and the baler.
- Connect the PTO Shaft: Locate the PTO shaft on the baler and align it with the PTO output shaft on the tractor. Slide the PTO shaft onto the tractor's PTO shaft, ensuring that the splines engage properly. Secure the PTO shaft with the provided safety chain or locking mechanism.
- Test Operation: Start the tractor and engage the PTO. Observe the rotation of the baler's components to ensure smooth operation. Check for any unusual noises or vibrations that may indicate improper installation or alignment.
Common Troubleshooting of the Small Straw Baler
Troubleshooting common issues with a tractor-mounted mini hay round baler involves identifying and addressing problems that can affect its performance and the quality of the bales produced. Here are some frequent issues encountered with these balers and potential solutions:
- Baler Not Starting or Operating: PTO connection issues, insufficient hydraulic pressure, or electrical faults. Ensure the PTO shaft is correctly connected and that the tractor's PTO output matches the baler's requirements. Check the hydraulic system for leaks or low pressure and repair as necessary. Inspect electrical connections and fuses for faults.
- Uneven or Loose Bales: Incorrect tension settings, uneven windrow feeding, or worn parts. Adjust the baler's tension settings according to the manufacturer's instructions. Ensure even and consistent feeding of the windrow into the baler. Replace any worn belts, rollers, or other parts affecting bale formation.
- Baler Jamming or Clogging: Overfeeding, wet or overly dry material, or mechanical obstructions. Feed the material at a consistent rate to avoid overloading the baler. Avoid baling excessively wet or dry material. Clear any obstructions in the baler's intake or mechanism.
- Bales Not Tying or Wrapping Properly: Twine or net wrap issues, malfunctioning tying or wrapping mechanism, or incorrect settings. Check and refill twine or net wrap supplies. Inspect the tying or wrapping mechanism for damage or malfunctions and repair or adjust as necessary. Ensure settings for tying or wrapping are correctly configured.
- Excessive Wear or Damage to Baler Components: Lack of maintenance, incorrect settings, or operating beyond capacity. Regularly inspect and maintain the baler, including lubrication and part replacements. Adjust settings to match the operating conditions and material being baled. Avoid operating the baler beyond its designed capacity.
- Poor Baler Performance or Efficiency: Incorrect tractor-baler setup, improper PTO speed, or baler not leveled. Ensure the baler is correctly attached and leveled on the tractor. Adjust the PTO speed to match the baler's requirements. Check that the baler is properly configured for the tractor's capabilities.
Why Choose AGKNX's Mini Hay Round Baler?
AGKNX Agricultural Machinery Co., Ltd. is a reputable manufacturer in the agricultural machinery industry. With more than a decade of experience, the company produces top-quality farming machinery and accessories, including the small straw baler. Here are some reasons why AGKNX is the preferred choice for mini hay round balers:
- Expertise: With over 20 technical staff and five senior R&D personnel, AGKNX has the expertise to produce high-quality and reliable agricultural machinery.
- Certifications: The company is certified to produce safe and reliable machinery that meets the highest standards. It has received numerous international certifications for its products.
- Customization: AGKNX offers customization services to meet the unique requirements of its customers. It can tailor its products to match the specific needs of different farming operations.
- Advanced Production Facilities: The company's state-of-the-art production facilities enable it to produce top-quality agricultural machinery. It uses CAD computer-aided design systems and advanced machining techniques to ensure the precision and reliability of its products.
- After-Sales Service: AGKNX offers excellent after-sales service, providing customers with timely and professional support. Whether it's troubleshooting, spare parts, or maintenance services, the company is committed to customer satisfaction.
Learn More About the Small Straw Baler
Want to see the small straw baler in action? Check out this video to learn more about its features, benefits, and operation:
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