Boîte de vitesses EPT-GC100 pour faucheuses à disques rotatives traînées

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Overview of Trailed Disc Mower Gearbox EPT-GC100 for Rotary Disc Mowers

This Trailed Disc Mower Gearbox EPT-GC100 for Rotary Disc Mowers is derived from European and American design concepts. It transmits the GC100 gearbox through the tractor input, and the link transmission shaft drives the cylindrical gear to the cutter head. , the tool beam uses a full gear structure design and the output speed is 3000 rpm. The transmission noise is low, and the quality is more stable and reliable. This machine is a final combination of 3 products. The GC100 gearbox is the front traction, achieving 360° free rotation. The turning radius is less than 90° during operation. This knife beam is available in 7-disc and 8-disc models. The 420mm increased center distance design allows the same model to have a larger operating cutting width. The 7-disc is 3.2 meters, and the 8-disc is 3.6 meters. At the same time, the lawn mowing and flattening function can also be realized. Used for harvesting alfalfa, safflower, and other crops. Flattening the stems will help to absorb moisture and help them dry in the sun.

Applications of Trailed Disc Mower Gearbox EPT-GC100

The Trailed Disc Mower Gearbox EPT-GC100 is a critical component in rotary disc mowers, with versatile applications across various agricultural operations that demand efficient and high-capacity forage harvesting. This gearbox is specifically designed to meet the rigorous demands of modern hay and forage equipment, ensuring smooth operation, reliable power transmission, and long-lasting durability.

The gearbox is extensively used in rotary disc mowers for cutting grass, alfalfa, clover, and other forage crops. With its robust torque transmission capabilities, it ensures that the mower blades operate at high rotational speeds, delivering clean and uniform cuts. This is particularly important in haymaking, where precise cuts improve the quality of the forage by minimizing damage to the crop and promoting faster drying.

The EPT-GC100 gearbox is designed to perform well even in challenging field conditions, such as uneven or rocky terrain, wet soil, or dense vegetation. It provides the durability and resilience needed to power through tough mowing tasks without compromising on performance or cutting precision. Its sealed, high-strength construction protects internal components from dirt, debris, and moisture, making it ideal for use in diverse environmental conditions.

Benefits of Trailed Disc Mower Gearbox EPT-GC100 for Rotary Disc Mowers

The Trailed Disc Mower Gearbox EPT-GC100 offers a range of benefits that enhance the performance and efficiency of rotary disc mowers in agricultural applications:

1. High-Efficiency Power Transmission: The EPT-GC100 gearbox ensures efficient power transfer from the tractor’s PTO to the mower’s cutting discs. Its advanced gear mechanism minimizes energy loss, allowing the mower to operate at optimal performance levels. This efficiency reduces fuel consumption during operation, saving costs and improving the overall productivity of forage harvesting.
2. Durability and Longevity: Built with high-strength materials, the gearbox is designed to withstand the wear and tear of continuous use in challenging conditions. Its robust construction makes it resistant to impacts, vibrations, and environmental factors like dirt and moisture, ensuring a longer lifespan and reducing the frequency of costly replacements or repairs.
3. Smooth and Reliable Operation: The precise engineering of the EPT-GC100 gearbox provides smooth power delivery to the cutting discs, reducing vibrations and ensuring consistent cutting performance. This reliability translates to uniform crop cutting, which enhances the quality of forage and minimizes downtime caused by mechanical issues during critical harvesting periods.
4. Adaptability to Varied Field Conditions: The gearbox is designed to perform exceptionally well in diverse field conditions, including uneven terrain, rocky soil, dense vegetation, and wet or muddy environments. Its sturdy build and superior torque-handling capabilities allow it to power through challenging conditions without compromising efficiency or damaging the equipment.
5. Improved Forage Quality: By providing consistent and precise power to the mower’s cutting discs, the gearbox helps achieve clean and uniform cuts. This prevents damage to crops and promotes faster drying, resulting in higher-quality forage. Improved forage quality directly benefits livestock nutrition and enhances overall farm productivity.

How to Replace a Damaged Trailed Disc Mower Gearbox EPT-GC100

Replacing a damaged Trailed Disc Mower Gearbox EPT-GC100 in a Rotary Disc Mower requires careful attention to detail and adherence to proper procedures. Here is a general guide on how to replace the gearbox:

1. Position the Mower on a Stable Surface: Move the rotary disc mower to a flat, stable surface and engage the parking brake on the tractor. Use a hydraulic jack or lift to raise the mower slightly off the ground, providing easier access to the gearbox. Secure the mower with jack stands to ensure stability and safety while working underneath.
2. Drain Oil and Disconnect Components: Locate the gearbox oil drain plug and carefully drain the oil into a container. This step prevents spills during removal. Next, disconnect all components attached to the gearbox, including the PTO shaft, mounting bolts, and connecting rods. Label or photograph connections to ensure proper reassembly later.
3. Remove the Damaged Gearbox: After disconnecting all components, unbolt the damaged gearbox from its mounting bracket. Carefully lift and remove the gearbox, as it may be heavy. Inspect the surrounding parts, such as the shafts and seals, for any additional damage that may have occurred. Clean the mounting area to prepare it for the new gearbox.
4. Install the Replacement Gearbox: Position the new EPT-GC100 gearbox onto the mounting bracket, aligning it with the bolt holes. Securely fasten the gearbox using the appropriate bolts and torque them to the manufacturer’s specifications. Reconnect the PTO shaft and other components, ensuring that all connections are tight and properly aligned.
5. Refill Gearbox Oil: Refill the new gearbox with the recommended type and quantity of oil specified by the manufacturer. Proper lubrication is essential for the gearbox to function efficiently and avoid premature wear. Check for any leaks around seals or connections before proceeding to the next step.
6. Test the Gearbox and Mower Operation: Reconnect the PTO shaft to the tractor and start the engine. Engage the PTO at a low speed to test the new gearbox. Observe for any unusual noises, vibrations, or leaks. Gradually increase the speed and ensure that the mower operates smoothly and effectively under normal working conditions.

Arbre de prise de force agricole pour boîte de vitesses de faucheuse à disques

The Agricultural PTO (Power Take-Off) Shaft and the Disc Mower Gearbox are two critical components that work together in agricultural machinery, particularly in rotary disc mowers. Their connection ensures efficient power transmission from the tractor to the mower, enabling smooth and effective operation in forage harvesting.

The PTO shaft serves as a mechanical link between the tractor and the mower, transferring rotational energy from the tractor’s PTO system to the implement. This rotational energy powers the disc mower’s gearbox, which then transmits torque to the cutting discs. The gearbox converts the high-speed input from the PTO shaft into the optimal speed and torque needed to rotate the mower’s cutting blades. This synchronized operation allows for precise and consistent cutting performance, even in dense vegetation or uneven terrains.

The relationship between the PTO shaft and the gearbox is essential for the mower’s functionality. The PTO shaft must be properly aligned and connected to the gearbox to ensure efficient power transfer and prevent damage to either component. Safety features such as shear pins, slip clutches, or overrun devices are often integrated into the PTO shaft to protect the gearbox from overload or sudden stoppages.

Together, the PTO shaft and the disc mower gearbox enable the mower to perform efficiently, reducing the time and effort required for large-scale hay and forage harvesting. Their seamless interaction ensures durability, reliability, and optimal cutting performance, making them indispensable in modern agricultural operations.

Pourquoi choisir la boîte de vitesses pour faucheuse à disques d'AGKNX ?

AGKNX is a prominent manufacturer of high-performance disc mower gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. If you want to buy a disc mower gearbox, please get in touch with us as we offer excellent products at competitive prices along with excellent customer service.

Our disc mower gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes. Our technical staff can reconfigure an existing design or assist you in designing a custom disc mower gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing an agricultural gearbox.

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