Boîte de vitesses EPT-GC165 pour faucheuses à disques rotatives montées à l'arrière

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Overview of Rear-mounted Disc Mower Gearbox EPT-GC165 for Rotary Disc Mowers

This Rear-mounted Disc Mower Gearbox EPT-GC165 for Rotary Disc Mowers is derived from European and American design concepts and inputs power through the tractor. The transmission main gearbox drives the cylindrical gear to the cutter head. The cutter beam adopts a full gear structure design and the output speed is 3000 rpm. The transmission noise is low, and the quality is more stable and reliable. We have a cutter beam available in five models: 4 discs, 5 discs, 6 discs, 7 discs, and 8 discs. The working width can reach 1.65 meters to 3.2 meters, adapting to different needs. EPT-GC165 is a rear-mounted edge holder that drives the flattening rubber roller. When equipped with GC165, it can realize the lawn mowing and flattening function. It is used for harvesting alfalfa, safflower, and other crops. Flattening the stems will help to absorb water and spread them out for drying.

Applications of Rear-mounted Disc Mower Gearbox EPT-GC165

The Rear-mounted Disc Mower Gearbox EPT-GC165 is an essential component for rotary disc mowers and plays a crucial role in various agricultural applications. Its design and functionality make it indispensable for farmers and operators engaged in haymaking and forage harvesting. Hre are some common applications:

1. Hay and Forage Cutting: One of the primary applications of the EPT-GC165 gearbox is in mowing grass and forage crops for hay production. It powers the rotary cutting discs, typically located beneath the mower, enabling precise and efficient cutting of crops such as alfalfa, clover, and grasses. The gearbox ensures smooth power transmission from the tractor’s PTO (Power Take-Off) to the mower, allowing the discs to cut at high speeds and handle thick, dense vegetation with ease. This leads to clean, even cuts, which are crucial for faster drying of the hay and improving the quality of the final product.

2. Pasture Maintenance: The gearbox is widely used in rotary disc mowers that maintain pastures. Overgrown or uneven pastures can hinder livestock grazing, and the mower, equipped with the EPT-GC165 gearbox, helps keep pastures neatly trimmed. Its durable construction allows it to handle uneven terrain, thick weeds, and varying crop densities. This promotes better pasture regrowth and optimal grazing conditions for livestock.

3. Silage Production: In silage-making operations, the gearbox facilitates the efficient cutting of forage crops like corn, sorghum, and grasses, which are later fermented and stored as silage. The EPT-GC165 ensures that the mower can handle heavy-duty tasks, such as cutting wet or dense crops, without compromising precision. This is vital for achieving high-quality silage that supports livestock feeding during off-seasons.

Benefits of Rear-mounted Disc Mower Gearbox EPT-GC165 for Rotary Disc Mowers

Using the Rear-mounted Disc Mower Gearbox EPT-GC165 for rotary disc mowers offers a range of benefits that contribute to improved efficiency, performance, and overall productivity in agricultural operations:

1. Transmission d'énergie efficace : The EPT-GC165 gearbox is engineered for optimal power transfer from the tractor’s PTO (Power Take-Off) to the mower’s cutting discs. With precision-designed bevel or helical gears, it minimizes energy loss and ensures smooth operation, allowing the mower to function efficiently even under heavy loads or in tough field conditions.
2. Durability and Longevity: Built with high-quality materials such as cast iron or hardened steel, the EPT-GC165 gearbox is designed to withstand the rigors of agricultural environments. Its robust construction ensures long-term reliability, even when operating in challenging conditions like rough terrain, thick vegetation, or extreme weather, reducing the need for frequent replacements.
3. Adaptability to Varied Crops: The EPT-GC165 can handle a wide range of crops, from fine grasses to dense forage plants such as alfalfa and corn. Its ability to manage high torque and rotational speeds makes it suitable for diverse mowing tasks, ensuring consistent performance regardless of crop type or density.
4. Improved Cutting Precision: By providing consistent power to the cutting discs, the gearbox ensures clean and even cuts. This precision not only improves the quality of the harvest by allowing faster drying of hay but also helps maintain the health of the field by avoiding damage to the remaining vegetation and soil.
5. Noise and Vibration Reduction: The EPT-GC165 gearbox is designed to minimize noise and vibration during operation. This not only enhances operator comfort but also reduces stress on the mower’s structural components, leading to a longer lifespan of the machine and a more pleasant working environment.
6. Compact and Lightweight Design: Despite its robust build, the EPT-GC165 gearbox is compact and lightweight, making it easy to integrate into rear-mounted rotary disc mowers. Its design ensures that it does not add unnecessary weight to the mower, preserving the maneuverability and efficiency of the equipment during field operations.

How to Replace a Damaged Rear-mounted Disc Mower Gearbox EPT-GC165

Replacing a damaged Rear-mounted Disc Mower Gearbox EPT-GC165 in a rotary disc mower requires careful attention to detail and adherence to proper procedures. Here is a general guide on how to replace the gearbox:

1. Drain Lubricant from the Gearbox: Place a container under the gearbox to catch any residual oil or lubricant. Open the drain plug and allow the lubricant to empty completely. This step prevents spills during removal and ensures a clean installation of the new gearbox.
2. Remove the Damaged Gearbox: Disconnect the gearbox from the mower frame by removing the mounting bolts and securing brackets. Carefully detach the input and output shafts by loosening their couplings. Use a hydraulic jack if necessary to support the weight of the gearbox during removal, ensuring safe handling.
3. Inspect and Clean Mounting Surfaces: Before installing the new gearbox, inspect the mower’s mounting surfaces for wear, debris, or damage. Clean the areas thoroughly to ensure a secure fit for the replacement gearbox. Replace any damaged bolts or worn-out seals to prevent future issues.
4. Install the Replacement Gearbox: Position the new EPT-GC165 gearbox onto the mower’s mounting frame, aligning it with the input and output shafts. Securely fasten the mounting bolts and reconnect the shafts, ensuring proper alignment. Tighten all couplings and bolts to the manufacturer’s torque specifications for optimal performance.
5. Refill the Gearbox with Lubricant: Once the new gearbox is installed, refill it with the appropriate lubricant recommended by the manufacturer. Use the correct quantity and type of oil to ensure smooth operation and prevent premature wear of internal components.
6. Test the Mower for Proper Functionality: Reconnect the PTO shaft to the tractor and test the mower in a controlled area. Check for smooth operation, unusual noises, or vibrations. If everything functions correctly, the replacement process is complete, and the mower is ready for regular use.

Arbre de prise de force agricole pour boîte de vitesses de faucheuse à disques

The Agricultural PTO Shaft and the Disc Mower Gearbox are essential components that work together to drive rotary disc mowers, which are widely used in farming operations for cutting grass, hay, or forage crops. Their connection and functionality play a crucial role in ensuring the efficiency and reliability of mowing tasks.

The PTO shaft serves as the critical link between the tractor and the disc mower. It transfers mechanical power from the tractor’s engine to the mower, enabling its cutting discs to rotate at high speeds. The PTO shaft is typically equipped with universal joints and telescoping capabilities to accommodate movement and changes in position between the tractor and mower while in operation. This flexibility ensures a smooth transmission of power, even in uneven or rough terrain.

The Disc Mower Gearbox, on the other hand, is responsible for converting and distributing the power received from the PTO shaft to the mower’s cutting discs. It reduces or alters the rotational speed and increases the torque to match the specific requirements of the mower. The gearbox ensures efficient power delivery, allowing the cutting discs to perform precise and consistent cuts, even in dense or heavy vegetation.

The connection between the PTO shaft and the disc mower gearbox is critical for the mower's functionality. The PTO shaft attaches to the input shaft of the gearbox, transferring power directly into the gears, which then distribute it to the cutting mechanism. Both components must be properly aligned and maintained to avoid issues such as vibration, wear, or power loss, which could impair the mower’s performance.

Pourquoi choisir la boîte de vitesses pour faucheuse à disques d'AGKNX ?

AGKNX est un fabricant de premier plan de boîtes de vitesses hautes performances pour faucheuses à disques, destinées à une variété d'applications. Nos boîtes de vitesses sont conçues pour répondre aux besoins de différents environnements agricoles, offrant des performances fiables et efficaces. Elles constituent une solution de remplacement performante pour les boîtes de vitesses Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse et d'autres marques. Notre équipe technique peut reconfigurer un modèle existant ou vous accompagner dans la conception d'une boîte de vitesses sur mesure si une conception standard ou existante ne convient pas à votre application. Le sens de rotation de l'arbre, le rapport de vitesse, les vitesses d'entrée et de sortie, le couple d'entrée et de sortie, la position de montage et l'environnement de l'application sont autant de facteurs à prendre en compte lors du choix d'une boîte de vitesses agricole. Pour acheter une boîte de vitesses pour faucheuse à disques, n'hésitez pas à nous contacter.

AGKNX offers a range of advantages that set us apart:

1. Produits de qualité : Nos produits sont fabriqués avec précision et à partir de matériaux de haute qualité pour garantir durabilité et performance. Nous adhérons à des normes de qualité strictes, garantissant que chaque pièce répond aux exigences des exploitations agricoles rigoureuses.
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4. Excellent service client : La satisfaction de nos clients est notre priorité. Notre équipe dédiée est à votre disposition pour répondre à vos questions, passer vos commandes et obtenir un support technique. Nous privilégions la construction de relations durables grâce à un service personnalisé et des conseils d'experts.
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6. Produits sur mesure : Nous proposons des solutions sur mesure en tenant compte des spécifications et des conceptions de nos clients. Envoyez-nous vos plans ou échantillons et notre équipe d'experts créera des pièces sur mesure pour répondre à vos besoins spécifiques et garantir des performances optimales.