Feed Mixer Gearbox MR-90 1:1 Replacement of Comer Gearbox

Product Specifications

Note: Our products are replacement parts and not original equipment. We provide perfect replacement products for original equipment. If you need to purchase the original equipment, please contact the original supplier.

Product Dimensions

Overview of Feed Mixer Gearbox MR-90 1:1 Replacement of Comer Gearbox

The Feed Mixer Gearbox MR-90 1:1 is a specialized gearbox commonly used as a replacement for the Comer gearbox in agricultural feed mixing machines. Designed to handle the rigorous demands of feed mixers, the MR-90 gearbox features a 1:1 gear ratio, ensuring an equal input-to-output speed ratio, which is ideal for maintaining consistent mixing performance. It is engineered for durability, efficiency, and reliability, making it a suitable choice for heavy-duty agricultural operations.

Constructed from high-quality materials, the MR-90 gearbox is resistant to wear, corrosion, and harsh environmental conditions often associated with agricultural settings. Its robust design ensures optimal torque transmission, reduced vibration, and smooth operation, which are critical for evenly mixing feed ingredients. Additionally, the MR-90 gearbox offers compatibility with various feed mixer models, ensuring seamless integration during replacement.

Applications of Feed Mixer Gearbox MR-90 1:1 Replacement of Comer Gearbox

The Feed Mixer Gearbox MR-90 1:1 replacement of Comer gearbox plays a vital role in various agricultural and industrial applications. Its primary use is in feed mixers, where it facilitates the efficient blending of different feed components to ensure well-balanced and homogenous feed for livestock. This gearbox is specifically designed to handle the high demands of continuous operation in feed mixing machines, making it an essential component for modern farming and feed production.

In agricultural settings, the MR-90 gearbox finds application in horizontal and vertical feed mixers, which are commonly used on farms to prepare feed for cattle, poultry, and other livestock. The 1:1 gear ratio is crucial in maintaining a consistent mixing speed, which ensures that all ingredients, such as grains, silage, and supplements, are evenly mixed. This consistency is vital for livestock health, as balanced feed improves digestion, nutrient absorption, and overall animal productivity.

The MR-90 gearbox is also widely used in other industrial applications that require precise torque and speed control. Its robust construction and ability to withstand high torque loads make it suitable for equipment like fertilizer spreaders, manure mixers, and other agricultural machinery. The gearbox can handle the harsh working conditions typical of outdoor agricultural environments, including exposure to dust, moisture, and temperature fluctuations.

Benefits of Feed Mixer Gearbox MR-90 1:1 Replacement of Comer

The Feed Mixer Gearbox MR-90 1:1 replacement of Comer Gearbox offers several benefits that make it a preferred choice for agricultural applications:

1. Durability and Longevity: The MR-90 gearbox is built from high-quality materials that ensure excellent resistance to wear, corrosion, and mechanical stress. Its robust construction can withstand harsh agricultural environments, such as exposure to dust, moisture, and temperature extremes, extending the operational lifespan of feed mixers and reducing the frequency of replacements or repairs.
2. Consistent Performance with 1:1 Gear Ratio: The MR-90 gearbox delivers a precise 1:1 gear ratio, ensuring that the input and output speeds remain consistent. This is critical for feed mixers, as it helps maintain uniform mixing of feed ingredients, leading to a balanced and homogenous mixture that promotes livestock health and productivity.
3. High Torque Handling Capability: The gearbox is engineered to handle high torque loads efficiently, which is essential for feeding equipment that processes dense and heavy materials like grain, silage, and supplements. This capability ensures smooth operation, reduces the likelihood of mechanical failures, and supports continuous, high-performance mixing.
4. Reduced Vibration and Noise Levels: The MR-90 gearbox is designed to minimize vibrations and noise during operation. Its precision engineering ensures smoother torque transmission, which reduces wear on adjoining components and makes the equipment more comfortable to use, especially in applications that require prolonged operation.
5. Versatility Across Applications: While primarily used in feed mixers, the MR-90 gearbox is versatile enough to be employed in other agricultural machinery like manure mixers and fertilizer spreaders. Its adaptability makes it a valuable investment for agricultural operations that require reliable performance across multiple types of equipment.
6. Improved Productivity and Efficiency: The MR-90 gearbox enhances the efficiency of feed mixers by ensuring consistent rotation and torque transmission. This leads to faster and more uniform mixing cycles, reducing the time and energy required to prepare livestock feed. Improved efficiency directly translates to increased productivity and better operational outcomes for farms and feed production facilities.

How to Replace a Damaged Feed Mixer Gearbox MR-90 1:1

Replacing a damaged Feed Mixer Gearbox MR-90 in a feed mixer requires careful planning and execution to ensure a smooth and successful replacement process. Here is a step-by-step guide on how to replace a damaged Feed Mixer Gearbox MR-90 in a feed mixer:

1. Disconnect the Power Supply: Prior to starting the replacement, disconnect the feed mixer from any power source to prevent accidents during the repair. If the equipment is PTO-driven (power take-off), detach the PTO shaft from the tractor to ensure complete safety and eliminate any risk of accidental movement.
2. Drain Lubricants and Clean Surrounding Areas: Carefully drain any oil or lubrication from the gearbox to prevent spills during removal. Clean the surrounding area of dirt, debris, or feed particles to ensure a smooth and clean working environment. This step minimizes contamination and allows for efficient reassembly of the new gearbox.
3. Detach the Damaged Gearbox: Loosen and remove the bolts or fasteners securing the damaged MR-90 gearbox to the feed mixer. Carefully disconnect the input and output shafts, ensuring no components are forced or damaged. Label or note the position of parts, such as couplings or mounts, to simplify the installation of the replacement gearbox.
4. Inspect Adjacent Components: Before installing the new gearbox, inspect adjacent components like the shafts, bearings, and seals for wear or damage. Replace any worn parts to ensure the new gearbox operates efficiently. This proactive approach prevents potential issues and extends the lifespan of the newly installed gearbox.
5. Install the Replacement Gearbox: Position the new MR-90 gearbox in place, aligning it with the input and output shafts. Secure it using the bolts or fasteners, tightening them evenly to ensure proper alignment. Connect the shafts and any additional couplings, verifying that all connections are secure and properly aligned for smooth operation.
6. Refill Lubricant and Check Alignment: Refill the gearbox with the recommended lubricant to ensure smooth performance. Double-check the alignment of the gearbox and shafts to prevent unnecessary vibration or wear. Adjust if necessary, ensuring the gearbox is correctly seated and aligned with the feed mixer components.
7. Test the Repaired Feed Mixer: Reconnect the power or PTO shaft and perform a test run of the feed mixer. Monitor the operation for smooth mixing, proper alignment, and noise levels. If everything functions correctly, the replacement is successful. Regularly inspect the gearbox in the future to maintain optimal performance and prevent unexpected failures.

Agricultural PTO Shaft for Feed Mixer Gearbox

The Agricultural PTO Shaft and the Feed Mixer Gearbox are critical components in modern farming equipment, working together to ensure efficient operation of feed mixers and other machinery. Their connection is essential for transferring power from the tractor to the feed mixer, enabling the equipment to perform its intended function of blending feed ingredients.

The PTO shaft acts as the power transmission link between the tractor and the feed mixer. It transfers rotational energy generated by the tractor’s engine to the feed mixer gearbox. The gearbox then converts and regulates this power, ensuring the appropriate speed and torque for the mixing operation. This synchronization is vital for achieving consistent and homogenous mixing of feed components, such as grains, silage, and nutritional supplements.

The PTO shaft is designed to handle high torque and rotational force while maintaining flexibility, allowing it to adapt to varying angles between the tractor and feed mixer. Meanwhile, the feed mixer gearbox ensures smooth torque transmission, reduces vibration, and provides the precise gear ratio (e.g., 1:1 in the MR-90 model) required for the mixer to operate optimally.

Together, the PTO shaft and gearbox form a reliable, efficient system that supports the agricultural process. Their collaboration ensures the feed mixer operates consistently, reduces manual labor, and improves productivity, making them indispensable in livestock farming. Proper maintenance of both components is crucial to avoid downtime and ensure long-term performance.

We Also Offer Other Types of Agricultural Gearboxes

We can also offer many types of agricultural gearboxes and PTO shafts, such as rotary cutter gearboxes, rotary tiller gearboxes, feed mixer gearboxes, lawn mower gearboxes, fertilizer spreader gearboxes, flail mower gearboxes, post hole digger gearboxes, corn headers gearboxes, fertilizer mixer gearboxes, round baler gearboxes, square baler gearboxes, irrigation reels gearboxes, manure spreader gearboxes, fertilizer seeder gearboxes, rotary rake gearboxes, cutting bar gearboxes, gearbox for hay tedders, etc. If you want to buy a feed mixer gearbox, please get in touch with us.

Why Choose AGKNX's Feed Mixer Gearbox?

AGKNX is a prominent manufacturer of high-performance feed mixer gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. Our feed mixer gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes. Our technical staff can reconfigure an existing design or assist you in designing a custom feed mixer gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing a agricultural gearbox. If you want to buy a feed mixer gearbox, please get in touch with us.

AGKNX has several advantages that set us apart:

1. Quality Products: Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.

2. Wide Range of Products: We offer an extensive selection of aftermarket spare parts for leading agricultural machinery brands. Our diverse product range meets the varied needs of farmers and businesses worldwide.

3. Competitive Prices: We provide top-quality products at competitive prices, offering exceptional value without compromising on quality. Our efficient manufacturing and strategic partnerships help keep costs low.

4. Excellent Customer Service: Customer satisfaction is our priority. Our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice.

5. Fast Delivery: We understand the importance of timely delivery in agriculture. Our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations.

6. Customization Products: We offer tailored solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.