OEM DISC Clutch Torque Limiter Friction Clutch PTO Drive Shaft Limiter for Drive Shaft

Watch Friction Torque Limiter Videos

Introducing the OEM DISC Clutch Torque Limiter Friction Clutch PTO Drive Shaft Limiter - a highly efficient and durable accessory for your drive shaft. This product is brand new, comes with a 1-year warranty, and weighs 10 KG. It's ideal for multiple industries such as hotels, garment shops, building material shops, manufacturing plants, machinery repair shops, food and beverage factories, farms, restaurants, retail, food shops, printing shops, construction works, energy and mining, food and beverage shops, and advertising companies. It comes in a yellow color with a diameter of 200mm or 180mm, suitable for a PTO Suit of 10-130Horse Power. Made through a forging process with FF FFV mould, it supports 1 3/8'' Z6 OEM teeth. It also comes with an ISO & CE certificate from the renowned brand AGKNX.

OEM DISC Clutch Torque Limiter Specifications

Key Features of the OEM DISC Clutch Torque Limiter

This product offers numerous features that make it a perfect replacement for damaged PTO shaft parts. Here are five essential features:

1. It comes with a disc of 2 or 4, which ensures smooth power transmission.
2. Its yellow color provides a highly visible and easy-to-spot feature in your machinery set-up.
3. The diameter of 200mm or 180mm perfectly fits PTO suits of 10-130Horse Power, making it versatile for different power ranges.
4. It undergoes a forging process which gives it high durability and resistance to wear and tear.
5. The product comes with 1 3/8'' Z6 OEM teeth that ensure reliable and efficient performance.

Applications of the OEM DISC Clutch Torque Limiter

The versatile OEM DISC Clutch Torque Limiter can be used in various applications. Here are five main applications:

1. It can be used in hotels for various machinery applications.
2. Garment shops can use it in their machinery to ensure smooth and efficient operations.
3. Construction works can leverage its high durability and resistance for heavy machinery operations.
4. In manufacturing plants, it can be used in different machinery for smooth power transmission.
5. Farms can use it in their tractors and other farming machinery for efficient operations.

PTO Shaft Torque Limiter Types

PTO (Power Take-Off) shaft torque limiters are critical safety devices designed to protect both the tractor and the attached implement from damage caused by torque overload. These devices disengage the drive when the torque exceeds a predetermined level. Different types of torque limiters cater to various machinery needs and operational scenarios.

1. Friction Clutch Torque Limiters: These limiters use friction discs that slip under excessive torque, thereby limiting the transmitted force. They're ideal for applications where overloads are less predictable, and a gradual reduction in torque is preferred.
2. Shear Bolt Torque Limiters: These use a bolt that shears off when the torque exceeds a certain threshold. They're simple, cost-effective, and suitable for applications where overloads are infrequent.
3. Ratchet Type Torque Limiters: These limiters feature a ratchet-and-pawl mechanism that disengages when overloaded, allowing the shaft to rotate freely without transmitting torque. They're useful in scenarios where quick re-engagement after an overload is essential.
4. Ball Detent Torque Limiters: These limiters employ ball bearings held in detents; under excessive torque, the balls are forced out, allowing the device to slip. They're preferred in applications that require precise torque settings.
5. Hydraulic Torque Limiters: These limiters use hydraulic pressure to control the engagement of the torque transmission. They're ideal for heavy-duty and high-precision applications.

How Does PTO Shaft Friction Torque Limiter Work?

A PTO shaft friction torque limiter works by utilizing the principle of friction to regulate and protect the power transmission between the input and output sides. Here's how it typically works:

1. Connection: The friction torque limiter is installed between the power source (e.g., tractor's PTO shaft) and the driven component (e.g., implement or machinery).
2. Friction Surfaces: The friction torque limiter consists of two rotating elements: the input side and the output side. These sides have corresponding friction surfaces that come into contact with each other.
3. Torque Setting: The torque limiter is pre-set with a specific torque threshold or limit. This limit is determined based on the application requirements and the capacity of the machinery involved.
4. Engagement: Under normal operating conditions, when the torque applied to the friction surfaces is within the set limit, the friction plates or other friction elements on the surfaces engage each other securely. This allows the power to be transferred smoothly from the input side to the output side.
5. Excessive Torque: If the torque applied to the friction surfaces exceeds the pre-set limit, indicating an overload or jamming situation, the friction plates start to slip against each other. The slipping action creates a relative motion between the input and output sides, effectively disengaging the power transmission.
6. Slipping Action: The slipping action absorbs the excess torque and prevents it from being transferred further. This protects the machinery from damage and reduces the risk of injury to the operator.
7. Torque Reduction: Once the torque reduces to a safe level, either due to the overload being resolved or the machinery being cleared, the friction plates re-engage. This allows power transmission to resume, restoring the normal operation of the PTO shaft system.

Maintenance and Care of the OEM DISC Clutch Torque Limiter

Proper maintenance of the PTO shaft friction torque limiter is crucial to ensure its effectiveness and longevity. Here are some maintenance practices for PTO shaft friction torque limiters:

1. Regular Inspection: Periodically inspect the friction torque limiter for any signs of wear, damage, or deformation. Check for excessive heat, corrosion, or any abnormal conditions. Inspect the friction surfaces, friction plates, or other components for wear or excessive clearance.
2. Lubrication: Follow the manufacturer's recommendations for lubrication. Apply the recommended lubricant to the friction surfaces and other moving parts as specified. Proper lubrication helps ensure smooth operation and reduces friction-related wear.
3. Cleaning: Keep the friction torque limiter clean from dirt, debris, and other contaminants. Regularly clean the components to prevent the buildup of dirt or foreign particles that can affect its performance.
4. Torque Setting Verification: Periodically check and verify the torque setting of the friction torque limiter. Ensure that it is still within the desired torque limit. If necessary, adjust the torque setting according to the manufacturer's instructions.
5. Replacement of Wear Parts: If any components of the friction torque limiter show signs of wear, deformation, or damage during inspection, replace them promptly with genuine and recommended replacement parts. This includes friction plates, springs, pins, or any other worn-out parts.
6. Safety Checks: Conduct regular safety checks on the PTO system as a whole, ensuring that all components, including the friction torque limiter, are in good working condition. Inspect the driveline, guards, and couplings for any abnormalities or signs of wear.

Why Choose AGKNX's PTO Shaft Friction Torque Limiter?

AGKNX Drive Shaft Co., Ltd., located in Hangzhou Zhejiang City, two hours to the Pudong Airport and one hour to the Xiaoshan Airport & the East of Hangzhou Station, Covered more than 12,000 m2 with over 100 people on staff. We specialize in developing, manufacturing, and marketing PTO shafts, agricultural gearboxes, industrial cardan shafts, PTO shaft tubes, PTO shaft yokes, PTO shaft universal joints, PTO shaft torque limiters, car driveshafts, and u-joint coupling shafts, etc. The annual turnover is 60 million RMB, 9 Million Dollars, and It??s increasing year by year. Our products gained a great reputation from European, American, Asia, Australian, and North American customers. We are the top professional OEM supplier for many agricultural implement factories in the domestic market. AGKNX Driveshaft insisted on our principles: Quality first, Deliver quickly, and Price Competitive. We already have the CE, TS/16949, and ISO9001 certificates with systematic manufacturing types of equipment and a QC team to guarantee our quality and delivery. We warmly welcome every friend to visit us and establish a mutually beneficial long-term relationship cooperation. Currently, our company exports its products to its valued customers in more than 50 countries in 5 continents of the world. Having the best-in-class brands in its product range, AGKNX continues its activities with the aim of becoming a global company in the fields it works.

Our company stands out for its professionalism, international certifications, and customized services. We offer a state-of-the-art production facility and excellent after-sales services. Our team of experts ensures that each product is manufactured to the highest standards, ensuring maximum functionality and lifespan. Furthermore, our customer service team is always ready to assist our clients with any queries or concerns, ensuring complete satisfaction.

Author: Yjx