High Quality Large Round Baler for Pickup and Baling Hay and Wheat

The large round baler is an indispensable piece of agricultural machinery designed for the efficient pickup and baling of hay, wheat straw, and other crop residues. This powerful equipment streamlines the process of collecting and compacting farm produce into large, round bales, making handling, transportation, and storage much more manageable.

The primary function of a large round baler is to gather cut crops from the field, using a pickup mechanism, and then compress them into bales. As the baler moves through the field, it picks up the cut crop material from the ground. This is achieved using a pickup mechanism equipped with rotating tines or reels that feed the material into the baling chamber. Inside the baling chamber, the material is rolled and compressed into a cylindrical shape by a series of belts, rollers, or chains.

The density and size of the bale can be adjusted according to the needs of the farmer. Once the desired size and density are achieved, the baler wraps the bale with twine, netting, or plastic wrap to keep it compact and secure. Some balers are equipped with technology to wrap bales in plastic for silage, which requires an airtight seal for the fermentation process. The finished bale is then ejected from the baler onto the field, ready for collection and storage.

Presenting our high-quality, durable, and efficient Round Baler. This farming equipment is specifically designed to handle hay, alfalfa, wheat, and rice. The dimensions of the baler are 4200x2880x2300mm and it weighs 3020 kg. This new, high-accuracy baler comes with a one-year warranty and offers an operating speed of 5-15km/h. It has the capacity to produce 12-30 bales per hour with each bale weighing between 200-400kgs. The input RPM stands at 540 and the product comes with after-sales services including video technical support, overseas third-party support, and more.

Large Round Baler 9YG-1.2 Specifications

Advantages of Using a Large Round Baler 9YG-1.2

Using a large round baler in agricultural operations offers several notable advantages that can significantly impact productivity, cost efficiency, and overall crop management. These benefits are crucial for both small-scale farmers and large agricultural enterprises. Here are some general advantages of using a large round baler:

1. Increased Efficiency: Large round balers are designed to handle a substantial amount of crop material quickly, significantly speeding up the baling process. This efficiency is particularly beneficial during peak harvest times when it's critical to gather and process crops within a limited weather window.

2. Reduced Labor Costs: The automation provided by large round balers reduces the need for manual labor in the baling process. This automation can lead to substantial savings in labor costs, especially in large farming operations where the volume of crops would otherwise require extensive manpower to bale.

3. Versatility: Large round balers can be used with a variety of crop types beyond just hay, including straw from wheat or rice, silage, and more. This versatility makes them invaluable tools for farms that produce multiple types of crops.

4. Durability and Quality of Bales: The bales produced by large round balers are compact and durable, making them easier to handle, transport, and store. The round shape of the bales also helps in shedding water, which is particularly beneficial for outdoor storage as it minimizes spoilage.

5. Improved Storage and Transportation: Large round bales are more uniform in size and shape compared to square bales or loose material, facilitating easier storage and more efficient transportation. The ability to stack round bales efficiently also optimizes space usage in storage areas.

6. Cost-Effectiveness: While the initial investment in a large round baler may be higher compared to smaller balers, the increased efficiency and productivity can lead to long-term cost savings. Reduced labor requirements, improved storage density, and minimized crop losses contribute to a more cost-effective operation.

7. Enhanced Feed Quality: For livestock farmers, the ability to bale and store forage under optimal conditions helps preserve the nutritional value of the feed, which is crucial for maintaining healthy and productive animals.

Common Applications of the Large Round Baler 9YG-1.2

A large round baler is a versatile agricultural machine that can be used for various applications. Here are the common applications of a large round baler:

• Alfalfa Baling: Alfalfa is a popular forage crop used for animal feed. Large round balers are commonly used to collect and bale alfalfa, creating tightly packed round bales that are easy to handle and store.
• Wheat Straw Baling: After harvesting wheat, the straw remaining on the field can be baled using a large round baler. Wheat straw bales are used for various purposes such as animal bedding, erosion control, or as a raw material for mushroom cultivation.
• Rice Straw Baling: Similar to wheat straw, after rice harvesting, the straw can be baled using a large round baler. Rice straw bales are used for various applications, including animal bedding, mulching, and as a raw material for manufacturing products like paper and boards.
• Hay Baling: Large round balers are extensively used for baling different types of hay, including Timothy, Bermuda grass, clover, and more. The bales can be used for livestock feed, sold to other farmers, or stored for future use during seasons with limited forage availability.
• Silage Baling: Silage is a fermented, high-moisture forage crop that is stored and used as animal feed. Large round balers equipped with appropriate modifications can bale silage, allowing farmers to store and transport it conveniently.
• Pine Grass Baling: In some regions, pine grasses or pine straw are baled using large round balers. These bales are used for landscaping purposes, including mulching around trees, shrubs, and garden beds to retain moisture and suppress weed growth.

Tractor Mounted Large Round Baler Working Principle

The working principle of a tractor-mounted large round baler, specifically for the pickup and baling of hay and wheat, revolves around a series of coordinated mechanical processes designed to efficiently collect and compress agricultural produce into compact, easy-to-handle round bales. Here's an overview of the key steps and mechanisms involved:

1. Attachment to Tractor: The large round baler is attached to a tractor using a hitch mechanism. The baler is typically connected to the tractor's power take-off (PTO) shaft, which provides the necessary power to operate the baler's components.
2. Pickup and Feeding: The baler is positioned behind the tractor and lowered to the ground. The pickup system, usually equipped with rotating tines or forks, is lowered to the appropriate height to collect the hay or wheat from the ground. The pickup system rotates, gathering the crop material and feeding it into the baler.
3. Crop Compression: As the crop material enters the baler, it passes through a series of augers or belts that ensure a consistent and even flow into the baling chamber. Within the baling chamber, the crop material is compressed and compacted to form a dense cylindrical shape.
4. Bale Formation: The baler applies pressure and rotation to the crop material within the baling chamber to create a tightly packed bale. The size and density of the bale can be adjusted based on the desired specifications. The bale gradually increases in size as more crop material is added.
5. Tying or Wrapping: Once the bale reaches the desired size, twine, netting, or plastic film is used to secure the bale and hold it in its cylindrical shape. Some balers have built-in mechanisms for automatically tying or wrapping the bales, while others require manual intervention.
6. Bale Ejection: After the baling and tying/wrapping process, the bale is ejected from the baling chamber onto the ground or onto a bale wagon or trailer attached to the baler. The bale ejection mechanism varies depending on the baler model and design.

How to Install the PTO Driven Large Round Baler to Tractor?

Installing a Power Take-Off (PTO) driven large round baler to a tractor involves several critical steps to ensure a safe and efficient connection. The PTO system allows the tractor to power the baler's mechanisms. Here's a general guide to installing a PTO-driven large round baler to a tractor:

1. Preparation

• Read the Manuals: Before attempting installation, thoroughly read both the tractor's and the baler's operator manuals. These documents provide specific instructions and safety information relevant to your equipment.
• Inspect Equipment: Check the tractor and baler for any pre-existing issues that could affect operation or safety, including checking the PTO shaft for damage.
• Wear Safety Gear: Always wear appropriate safety gear, including gloves and protective eyewear, when working with heavy machinery.

2. Aligning Tractor and Baler

• Position the tractor close to the baler so that the PTO shafts can be aligned but do not attempt to connect them yet.
• Ensure both the tractor and the baler are on level ground to avoid any unnecessary strain on the PTO shaft.

3. Attaching the Baler to the Tractor

• Three-Point Hitch or Drawbar Attachment: Depending on your baler model, it will either attach to the tractor via a three-point hitch or a drawbar. Lift the baler using the tractor's hydraulics and align the hitching points. Securely fasten the pins and safety clips.
• Check Hydraulics: If the baler uses hydraulic lines for functions like gate operation, connect these lines to the tractor's hydraulic system according to the manual's guidance.

4. Connecting the PTO Shaft

• Align the PTO Shaft: Carefully align the PTO shaft of the baler with the tractor's PTO stub. The shaft typically telescopes to allow for easier connection and to accommodate movement.
• Secure the Connection: Attach the PTO shaft to the tractor's PTO stub, ensuring the locking pin or collar snaps into place securely. Double-check this connection to prevent the shaft from detaching during operation.
• Safety Guards: Ensure that the PTO shaft's safety guards are intact and correctly positioned to prevent entanglement.

5. Final Checks

• Walk-Around Inspection: Perform a final walk-around inspection to ensure that all connections are secure, and no tools or loose parts are left in harm's way.
• Test in a Safe Area: Before commencing full operation, test the baler in a safe, open area. Check that all functions operate as expected and listen for any unusual noises that might indicate a problem.

6. Safety and Operational Tips

• Always ensure the tractor is turned off before making adjustments or clearing jams from the baler.
• Be familiar with emergency stop procedures for both the tractor and the baler.
• Regularly check and maintain the PTO shaft and all connections to ensure ongoing safe operation.

Common Troubleshooting of the Tractor Mount PTO Driven Large Round Baler

Troubleshooting a tractor-mounted, PTO-driven large round baler involves diagnosing and resolving common issues that may arise during operation. Here are some typical problems encountered with large round balers and suggested troubleshooting steps:

1. Baler Not Starting or Operating

• Check PTO Connection: Ensure the PTO shaft is properly connected to the tractor. Inspect for any damage or misalignment.
• Power Source: Verify the tractor is running and the PTO is engaged. Ensure the tractor's hydraulic system is operational if the baler uses hydraulics.
• Electrical Issues: For balers with electronic monitoring or control systems, check for loose or damaged wiring, blown fuses, or malfunctioning sensors.

2. Irregular Bale Shape or Size

• Material Feed: Uneven or insufficient material feed can cause irregular bales. Ensure the pickup mechanism is functioning correctly and adjust the speed of the tractor to match the volume of material being baled.
• Chamber Adjustments: On variable chamber balers, adjustments might be needed for the chamber pressure or tension settings to produce the desired bale shape and density.
• Wear and Tear: Inspect the baler for worn belts, rollers, or other components that might affect the formation of the bale.

3. Baler Jamming

• Overloading: Avoid feeding too much material into the baler at once. Clear any blockages in the pickup area or chamber, following the manufacturer’s safety procedures.
• Pickup Tines: Broken or missing pickup tines can lead to improper material pickup and potential jams. Replace any damaged tines.
• Chamber Debris: Check the baling chamber for built-up debris or foreign objects that could be causing jams.

4. Bale Wrapping or Tying Issues

• Twine or Net Wrap: Ensure the twine or net wrap is correctly threaded through the baler’s wrapping mechanism. Check for any snags, knots, or breaks in the material.
• Tension Settings: Incorrect tension on the twine or net wrap can lead to wrapping failures. Adjust according to the baler manual’s specifications.
• Mechanical Failures: Inspect the wrapping or tying mechanisms for worn or broken parts that may need replacement.

5. Excessive Wear or Damage to Baler Parts

• Regular Maintenance: Adhering to a regular maintenance schedule can prevent many wear-related problems. Check for and replace any excessively worn parts.
• Lubrication: Ensure all moving parts are adequately lubricated to reduce friction and wear.
• Alignment and Calibration: Misaligned or improperly calibrated components can lead to uneven wear. Perform regular checks and adjustments as necessary.

6. Excessive Noise or Vibration

• Loose Components: Check for loose bolts, bearings, or other components that may cause excessive noise or vibration and tighten as necessary.
• Damaged Parts: Inspect for damaged parts that may need repair or replacement. Pay particular attention to the PTO shaft, bearings, and rollers.

Why Choose XinLan's Large Round Baler for Hay Baling?

AGKNX Agricultural Machinery Co., Ltd. offers a wide range of high-quality, reliable, and efficient agricultural machinery. With over ten years of experience in the field, the company has a dedicated team of technical staff and R&D personnel. AGKNX prides itself on its strong production technology, advanced equipment, and use of CAD computer-aided design system. The company's main products include PTO shafts, agricultural gearboxes, large round baler, mini round baler, hay square baler, PTO wood chipper, diesel wood chipper, drum mowers, rotary hay rakes, silage harvester, flail mowers, lawn mowers, sickle bar mowers, rotary mowers, rotary tillers, land levelers, fertilizer spreaders, disc harrows, disc blades, disc ridgers, disc ploughs, potato planters, potato harvester, corn seeder, wheat seeder, vegetable seeder, chain trencher, snow blower, road sweeper, and more. All products are complete in specifications, excellent in performance, reliable in quality, and are exported to many countries and regions worldwide.

AGKNX's commitment to quality is reflected in its international certifications and its robust after-sales services. The company also offers customized services to meet the specific needs of different farms and agricultural businesses. With AGKNX, you can be assured of getting a product that meets your expectations and delivers excellent performance.

Author: Yjx