Forage Harvester for Corn and Sorghum Harving RXMC-80S RXMC 90 Twin

Forage Harvester for Corn and Sorghum Harving RXMC-80S RXMC 90 Twin

A forage harvester, also known as a silage harvester or chopper, is a specialized agricultural machine used to harvest and process crops such as corn and sorghum for silage production. Silage is a type of livestock feed made from fermented and preserved high-moisture crops, and it serves as a valuable source of nutrition for animals, particularly dairy cows and beef cattle.

When it comes to harvesting corn and sorghum for silage, forage harvesters play a vital role in efficiently and effectively cutting and processing the crops. These machines are equipped with various components and mechanisms that allow them to perform the harvesting process.

Forage harvesters are typically large, self-propelled machines that offer high capacity and efficiency. They are often equipped with advanced technologies and features to enhance performance and productivity. These machines have become essential tools for livestock farmers, allowing them to efficiently harvest crops, preserve valuable nutrients, and provide quality feed for their animals.

Specifications of Forage Harvester for Corn and Sorghum Harving

Advantages of Using the Forage Harvester for Corn and Sorghum Harving

Using a forage harvester for corn and sorghum harvesting offers several advantages for farmers. Here are some key benefits:

1. Efficient Harvesting: Forage harvesters are designed to efficiently and rapidly harvest large quantities of crops. They can cut and process the plants in a single pass, significantly reducing the time and labor required compared to manual harvesting methods.

2. High-Quality Feed: Forage harvesters are specifically designed to produce high-quality silage. By chopping the crops into small, uniform pieces, they create an optimal structure for fermentation, leading to better preservation of nutrients and improved digestibility for livestock.

3. Nutrient Preservation: Harvesting crops with a forage harvester allows farmers to capture the crops at their peak nutritional value. Silage made from corn and sorghum harvested with a forage harvester retains a higher percentage of proteins, carbohydrates, vitamins, and minerals compared to other preservation methods.

4. Versatility: Forage harvesters are versatile machines capable of harvesting different types of crops, including corn, sorghum, whole plant silage, and other forage crops. This versatility allows farmers to adapt their harvest practices to the specific needs of their livestock.

5. Increased Productivity: With their high capacity and efficient operation, forage harvesters enable farmers to cover more ground and harvest larger areas in a shorter time. This increased productivity can be especially advantageous when working with large-scale livestock operations or in situations where weather conditions are unpredictable.

6. Precision Cutting: Forage harvesters offer precise cutting capabilities, allowing farmers to control the height and width of the cut. This precision ensures that the maximum amount of usable crop is harvested while minimizing waste and reducing the risk of damaging the soil or neighboring crops.

Working Principle of Forage Harvester for Corn and Sorghum Harving

The working principle of a forage harvester for corn and sorghum harvesting involves several steps that enable the machine to efficiently cut, process, and collect the crops. Here's a general overview of the working principle:

• Cutting: The first step is cutting the standing crop. The forage harvester is driven through the field, and the cutter head, located at the front of the machine, comes into contact with the crop. The cutter head consists of rotating blades or knives that cut the plants at the desired height and width. It can be adjusted to accommodate different crop heights and cutting preferences.
• Feeding: Once the crop is cut, it is guided into the harvester's feeding system. The feeding system, often consisting of conveyor belts or augers, helps transport the harvested material from the cutter head to the processing unit. This system ensures a continuous flow of crop into the machine for further processing.
• Processing: As the crop enters the processing unit of the forage harvester, it undergoes further treatment. The processing unit consists of rollers or flails that chop and crush the crop into smaller pieces. These mechanisms break down the plant material, releasing the juices and improving the fermentation process during silage production. The processing unit can be adjusted to achieve the desired chop length.
• Discharge: Once the crop is processed, the chopped material is discharged from the forage harvester. This can be done through a blower or a spout. The blower can be used to blow the silage directly into a trailer or wagon for transport, or it can create windrows for later collection. The spout can discharge the chopped crop onto the ground, creating swathes for subsequent collection.
• Collection and Transport: The harvested crop, now in the form of chopped silage, needs to be collected and transported to the storage area. This is typically done using trailers, wagons, or other suitable containers designed to handle silage. The collected silage is then packed and stored in silage pits, silos, or other storage structures for fermentation and preservation.

Common Troubleshooting of Forage Harvester for Corn Harving

Troubleshooting common issues with a forage harvester during corn harvesting is crucial for maintaining operational efficiency and minimizing downtime. Here??s a guide to identifying and resolving some frequent problems encountered with forage harvesters in corn harvesting:

1. Inefficient Cutting or Gathering

• Cause: Dull or damaged cutting blades, incorrect header height, or clogged gathering components.
• Solution: Sharpen or replace blades as necessary. Adjust the header height for optimal cutting and ensure the gathering mechanism is clear of debris.

2. Uneven Chop Length

• Cause: Improper adjustment of the chopping mechanism, worn knives, or inconsistent feed rate.
• Solution: Adjust the chop length settings according to the manufacturer??s instructions, replace any worn knives, and ensure an even feed rate into the harvester.

3. Kernel Processor Not Cracking Kernels Effectively

• Cause: Worn or improperly adjusted processor rolls.
• Solution: Inspect the kernel processor rolls for wear and ensure they are adjusted to the correct gap setting for effective kernel processing.

4. High Fuel Consumption

• Cause: Engine strain from overloading, improper adjustments, or maintenance issues.
• Solution: Ensure the harvester is not overloaded and is operating within recommended settings. Perform routine engine maintenance, including air filter checks and fuel system inspections.

5. Clogging in the Machine

• Cause: Overloading the harvester, wet conditions, or feeding material too quickly.
• Solution: Adjust the speed of operation to match the conditions and avoid overloading the harvester. Wait for drier conditions if possible.

6. Excessive Vibration or Noise

• Cause: Loose or damaged parts, imbalance in rotating components, or bearing failure.
• Solution: Inspect for loose parts and secure them. Check for damaged components that may cause imbalance and replace them. Inspect bearings and replace if needed.

7. Harvester Stops Feeding Material

• Cause: Blockage in the feed channel, mechanical failure, or hydraulic system issues.
• Solution: Clear any blockages in the feed channel. Inspect mechanical linkages for failure and repair or replace as necessary. Check the hydraulic system for leaks or pressure loss and address issues found.

Why Choose AGKNX's Silage Harvester?

AGKNX Agricultural Machinery Co., Ltd. has been engaged in the research and development of agricultural machinery, such as?PTO shafts, agricultural gearboxes, agricultural chains, agricultural pulleys, and agricultural sprockets. Our company has more than 100 employees, among which there are 20 technical technical staff and five senior R&D personnel. Besides, we have abundant financial resources and two advanced casting, forging, machining, heat treatment, and lacquering production lines, and we use CAD computer-aided design system. Our production technology is strong and the equipment is advanced, including lathing, milling, planing, stamping, cutting plate, and electric welding. We have accumulated more than ten years of experience in production, and mainly produce farming machinery, planting machinery, harvesting machinery and its accessories, and matching machines, which are set up by the main tractor manufacturers in China.

Our main products are PTO shafts, agricultural gearboxes, corn seeder,?drum mowers, rotary hay rakes, flail mowers, lawn mowers, sickle bar mowers, rotary mowers, rotary tillers, land levelers,?fertilizer spreaders, furrow ploughs, disc harrows, disc blades, disc ridgers, disc ploughs, potato planters, potato harvester, wheat seeder, vegetable seeder, post hole diggers, boom sprayers, agricultural subsoiler, agricultural trailers, disc mower, finger wheel rake, large round baler, mini round baler, PTO wood chipper, diesel wood chipper, log splitter, front end loader, backhoe, snow blower, road sweeper, etc. The above series of products are complete in specifications, excellent in performance, and reliable in quality. Our products are sold all over the country and are exported to many countries and regions in Europe, America, Africa, the Middle East, and Southeast Asia all year round.