Custom Round Hay Bale Wrapper for Silage Hay and Straw

Custom Round Hay Bale Wrapper for Silage Hay and Straw

A round hay bale wrapper is a machine used in agriculture to wrap bales of hay or straw in protective plastic film. It is primarily used to preserve and store hay for longer periods by creating an airtight seal around the bale, protecting it from moisture, sunlight, and other environmental factors that can degrade its quality.

The process of wrapping hay bales involves placing the bale on a rotating turntable or platform. The bale is securely held in place while a roll of plastic film is unwound and stretched around it. The film is typically made of multiple layers and is designed to be durable and resistant to tearing. As the bale rotates, the film is wrapped tightly around it, overlapping each layer to create a tight seal.

The round hay bale wrapper can be operated manually or through automated systems. Manual machines require an operator to load and unload the bales and control the wrapping process. Automated systems, on the other hand, can handle multiple bales at once and perform the wrapping process with minimal human intervention.

Hay Bale Wrapper RXHW0810 Specifications

Round Hay Bale Wrapper Main Features

The round hay bale wrapper you mentioned has several notable features:

1. 6.5HP Gasoline Engine: The bale wrapper is equipped with a 6.5 horsepower gasoline engine. This engine provides the necessary power to drive the wrapping mechanism and rotate the turntable that holds the bale during the wrapping process.

2. Efficient Bale Wrapping: The bale wrapper is designed to wrap each bale in approximately 40 seconds. This quick wrapping time allows farmers to wrap large quantities of bales efficiently, saving time and labor.

3. Adjustable Film Layers: The machine allows users to adjust the number of film layers applied to each bale. This feature enables farmers to customize the wrapping process according to their specific storage needs. More layers of film can provide enhanced protection against external elements, such as moisture and UV rays.

4. Film Length: To wrap each bale effectively, the machine requires approximately 29 meters of film. This length ensures sufficient coverage and tight sealing of the bale, contributing to its preservation and quality.

5. High-Quality Material: The round hay bale wrapper is constructed using thick, high-quality materials. This ensures durability and longevity, allowing the machine to withstand the demands of regular use in agricultural settings.

How Does the Round Hay Bale Wrapper Work?

The round hay bale wrapper operates through a series of steps to wrap the hay bale securely with plastic film. Here is a general overview of how the machine works:

1. Positioning: The bale wrapper is typically positioned in an area convenient for loading and unloading bales. The machine should be on a stable surface to ensure proper operation.
2. Loading the Bale: A round hay bale is placed on the turntable or platform of the machine. The bale should be centered and securely positioned to prevent movement during the wrapping process.
3. Film Roll: The machine is equipped with a roll of plastic film. The film roll is mounted on a dispenser or holder, which allows the film to unwind smoothly during the wrapping process. The film roll should be properly loaded and aligned with the wrapping mechanism.
4. Wrapping Process: Once the bale is loaded and the film roll is ready, the wrapping process begins. The machine is typically started using a control panel or lever.a. Bale Rotation: The turntable or platform starts rotating, ensuring the bale spins evenly during the wrapping process. The rotation can be driven by an engine or a power take-off (PTO) from a tractor.b. Film Unwinding: As the bale rotates, the plastic film begins to unwind from the roll. The film is pulled tightly around the bale, ensuring a snug fit.

   c. Overlapping Layers: The film is wrapped around the bale in overlapping layers. This overlapping creates a tight seal and helps to protect the hay from moisture and other environmental factors.

   d. Film Tensioning: The machine applies tension to the film as it wraps around the bale. This tension ensures a secure and tight wrapping, preventing loose or sagging film.

5. Film Cutting and Securing: Once the desired number of film layers has been applied, the machine cuts the film and secures the end. This step ensures the film is securely fastened to the bale, preventing it from unraveling.
6. Unloading the Wrapped Bale: After the wrapping process is complete, the turntable or platform stops rotating, and the wrapped bale can be unloaded from the machine. The wrapped bale is then ready for storage or transportation.

Installation and Maintenance of Round Hay Bale Wrapper

Installation Steps:

The installation of a round hay bale wrapper typically involves the following steps:

1. Selecting the Site: Choose a suitable location for installing the bale wrapper. It should be a flat and stable surface that can support the weight and operation of the machine. Consider factors such as accessibility, proximity to the hay storage area, and availability of power sources.

2. Preparing the Site: Clear the installation area of any obstacles, debris, or vegetation that may interfere with the operation of the bale wrapper. Ensure that the ground surface is level and compacted.

3. Assembly: If the bale wrapper arrives in separate components, follow the manufacturer's instructions to assemble the machine. This may involve attaching the turntable, film dispenser, control panel, and other components. Use proper tools and follow the provided guidelines to ensure accurate and secure assembly.

4. Power Source: Determine the power requirements of the bale wrapper. It may be powered by a gasoline engine, an electric motor, or by connecting to a tractor's power take-off (PTO). Ensure that the power source is compatible with the machine and provide the necessary connections or fuel to operate it.

5. Film Roll Setup: Load the plastic film roll onto the dispenser or holder of the bale wrapper. Ensure that the film roll is properly positioned and aligned with the wrapping mechanism. Refer to the manufacturer's instructions for specific guidance on loading the film roll.

6. Testing: Before using the bale wrapper, perform a thorough check to ensure all components are properly installed and functioning correctly. Test the rotation of the turntable or platform, film unwinding, tensioning, and cutting mechanisms to verify their operation. Make any necessary adjustments or repairs as needed.

Proper Maintenance

Proper maintenance of a round hay bale wrapper is crucial to ensure its optimal performance and longevity. Here are some key maintenance practices to follow:

• Regular Cleaning: Clean the bale wrapper after each use to remove any hay residue, dirt, or debris. Use compressed air, brushes, or a pressure washer to clean the various components, such as the turntable, film dispenser, and cutting mechanisms. Pay attention to areas where hay or film can accumulate and cause blockages or malfunctions.
• Lubrication: Lubricate the moving parts of the bale wrapper as recommended by the manufacturer. This may include greasing bearings, chains, gears, and other components. Regular lubrication helps reduce friction, wear, and corrosion, ensuring smooth operation and extending the lifespan of the machine.
• Film Roll Maintenance: Inspect the film roll holder and dispenser regularly to ensure it is functioning properly. Check for any damage to the film roll or dispenser mechanism. Replace worn-out or damaged parts as necessary to ensure smooth film unwinding during the wrapping process.
• Belt and Chain Inspection: Inspect the belts and chains that drive the rotation of the turntable or platform. Look for signs of wear, damage, or stretching. Adjust or replace belts and chains as needed to maintain proper tension and prevent slippage or malfunction.
• Electrical and Mechanical Components: Regularly inspect electrical and mechanical components, such as switches, control panels, wiring, and connectors. Repair or replace any damaged or faulty parts promptly. Ensure that electrical connections are secure and free from corrosion.
• Check for Loose Fasteners: Periodically inspect all fasteners, including nuts, bolts, and screws, and ensure they are tightened to the manufacturer's specifications. Loose fasteners can lead to vibrations, misalignments, and potential safety hazards.
• Calibration and Adjustment: Follow the manufacturer's recommendations for calibrating and adjusting the machine. This may include adjusting film tension, wrapping speed, and film overlap settings. Proper calibration ensures consistent and effective wrapping results.

Why Choose AGKNX's?Hay Bale Wrapper?

AGKNX Agricultural Machinery Co., Ltd. has been engaged in the research and development of agricultural machinery, such as?PTO shafts, agricultural gearboxes, agricultural chains, agricultural pulleys, and agricultural sprockets. Our company has more than 100 employees, among which there are 20 technical technical staff and five senior R&D personnel. Besides, we have abundant financial resources and two advanced casting, forging, machining, heat treatment, and lacquering production lines, and we use CAD computer-aided design system. Our production technology is strong and the equipment is advanced, including lathing, milling, planing, stamping, cutting plate, and electric welding. We have accumulated more than ten years of experience in production, and mainly produce farming machinery, planting machinery, harvesting machinery and its accessories, and matching machines, which are set up by the main tractor manufacturers in China.

Our main products are PTO shafts, agricultural gearboxes,?drum mowers,?rotary hay rakes, flail mowers, lawn mowers,?sickle bar mowers, rotary mowers, rotary tillers, land levelers,?fertilizer spreaders, furrow ploughs, disc harrows, disc blades, disc ridgers, disc ploughs, potato planters, potato harvester, wheat seeder,?corn seeder, vegetable seeder, post hole diggers, boom sprayers, agricultural subsoiler, agricultural trailers, disc mower, finger wheel rake, large round baler, mini round baler, PTO wood chipper, diesel wood chipper, log splitter, front end loader, backhoe, snow blower, road sweeper, etc. The above series of products are complete in specifications, excellent in performance, and reliable in quality. Our products are sold all over the country and are exported to many countries and regions in Europe, America, Africa, the Middle East, and Southeast Asia all year round.