Disc Mower Gearbox EPN80 for Side Working Pulled Disk Mower Double Output Speeds Cutting Bar Gearbox
A disc mower gearbox is an essential component of a side-working pulled disc mower. It plays a crucial role in transmitting power from the tractor’s PTO to the cutting discs, enabling efficient and precise mowing of hay, grass, or other crops. The gearbox is typically located on the cutter bar, which is the main structural component of the mower. It is responsible for housing the necessary gears and bearings that allow the cutting discs to rotate at high speeds while maintaining a consistent cutting height.
A disc mower gearbox is an essential component of a side-working pulled disc mower. It plays a crucial role in transmitting power from the tractor's PTO to the cutting discs, enabling efficient and precise mowing of hay, grass, or other crops. The gearbox is typically located on the cutter bar, which is the main structural component of the mower. It is responsible for housing the necessary gears and bearings that allow the cutting discs to rotate at high speeds while maintaining a consistent cutting height.
The gearbox is connected to the cutting discs through a series of drive shafts and bevel gears. The rotational motion from the gearbox is transferred to the cutting discs, which are mounted on the cutter bar. The discs rotate rapidly, slicing through the crop material. Many disc mower gearboxes also incorporate a height adjustment mechanism. This allows the operator to raise or lower the cutting height of the discs, depending on the desired mowing height. The height adjustment mechanism is typically connected to the gearbox, enabling easy control of the cutting height.
Specifications of Disc Mower Gearbox EPN80
Model No. : EPN80 | |||||
Ratio | Input (rpm) | Output (rpm) | Kw (HP) | Input torque (N.M) | Output torque (N.m) |
1:1.35 | 730 | 986 | 60.3/82 | 789 | 584 |
1:4.05 | 730 | 2957 | 60.3/82 | 789 | 195 |
Dimensions of Disc Mower Gearbox EPN80
Benefits of Disc Mower Gearbox for Side Working Pulled Disk Mower
The disc mower gearbox for a side-working pulled disk mower offers several benefits that enhance the functionality and efficiency of mowing operations, especially in agricultural settings. These advantages are crucial for achieving optimal performance and reliability in fieldwork. Here are some key benefits:
- Enhanced Power Efficiency: The gearbox is designed to efficiently transfer and convert power from the tractor’s engine to the mower's cutting discs. By optimizing the power output, the gearbox ensures that the mower operates at an optimal speed and torque, leading to more effective mowing with better fuel efficiency. This helps reduce overall operational costs by minimizing fuel consumption while maximizing output.
- Increased Durability and Reliability: Gearboxes in disc mowers are built to withstand the rigorous demands of agricultural work. They are crafted from robust materials and designed to handle high torque and constant use, which is essential when working on uneven terrains and against various vegetation types. This durability ensures the mower remains operational over long periods, thereby reducing the frequency and costs of repairs.
- Improved Mowing Precision: The gearbox allows for precise control over the speed of the cutting discs, which is crucial for achieving a uniform cut. This is especially important in maintaining the health of the turf or ensuring the quality of cut forage. Precise speed control helps prevent scalping or uneven cutting, which can be detrimental to crop quality and regrowth.
- Versatility Across Conditions: The ability to adjust the speed and torque output makes the gearbox versatile for different mowing conditions. Whether dealing with wet, heavy grass or dry, sparse vegetation, the gearbox adapts the mower's performance to handle various scenarios effectively. This adaptability is vital for maintaining productivity throughout different seasons and crop types.
- Reduced Wear and Tear: Properly functioning gearboxes help distribute the workload evenly across the mower’s cutting discs, reducing the wear and tear on individual components. This not only extends the life of the mower’s blades and other moving parts but also ensures consistent performance and less downtime due to maintenance.
Installation Steps of Disc Mower Gearbox for Side Working Pulled Disk Mower
Installing a disc mower gearbox on a side-working pulled disk mower involves several steps that need to be carefully followed to ensure proper function and safety. Here’s a detailed step-by-step guide to help you through the installation process:
- Preparation and Safety Measures: Before beginning the installation, ensure the mower is parked on a stable, level surface and the engine is off with the key removed. Gather all necessary tools such as wrenches, screwdrivers, and a torque wrench. Wear appropriate safety gear including gloves and eye protection. Check the gearbox and all accompanying components for any signs of damage or defects.
- Removal of the Existing Gearbox (if applicable): If replacing an old gearbox, first disconnect any power supply (like PTO shafts) and hydraulic lines. Carefully unbolt the old gearbox from its mounting, taking care not to damage the shafts or adjacent parts. Keep track of all fasteners and components removed during this process to ensure correct reassembly.
- Mounting the New Gearbox: Align the new gearbox with the mounting points on the mower frame. It is crucial to ensure that the gearbox is perfectly level and aligned to avoid operational stresses. Use new or undamaged bolts for mounting, applying them hand-tight initially before final tightening with a torque wrench to the manufacturer’s specified torque settings.
- Connecting the Power Source: Attach the power take-off (PTO) shaft from the tractor to the gearbox. This involves aligning the splines and ensuring a secure connection. Use locking pins or clips as required to secure the connection. Check for any play or misalignment in the connection as this could lead to wear or failure during operation.
- Hydraulic and Electrical Connections: Connect any hydraulic lines necessary for operation. This may include lines for lifting or adjusting the mower deck. Ensure all connections are tight and leak-free. Additionally, if the gearbox has any electrical components (such as sensors for monitoring speed or temperature), connect these according to the manufacturer's wiring diagram.
- Testing and Calibration: Once the installation is complete, it’s important to perform a test run. Start the tractor and engage the PTO at a low RPM to check the gearbox operation. Listen for any unusual noises and observe for smooth operation. Adjust the mower deck to different heights and angles to ensure the gearbox performs well under different conditions. Finally, check all bolts and connections again after the initial test run to ensure everything remains secure.
We also Offer Other Agricultural Gearboxes
We also offer other types of agricultural gearboxes, such as rotary cutter gearboxes, fertilizer spreader gearboxes, lawn mower gearboxes, post hole digger gearboxes, rotary tiller gearboxes, corn headers gearboxes, fertilizer mixer gearboxes, feed mixer gearboxes, flail mower gearboxes, round baler gearboxes, square baler gearboxes, irrigation reels gearboxes, agricultural sprayer gearboxes, manure spreader gearboxes, rotary rake gearboxes, cutting bar gearboxes, gearbox for hay tedders, etc. If you want to buy a disc mower gearbox, please get in touch with us.
Why Choose AGKNX's Disc Mower Gearbox?
AGKNX is a prominent manufacturer of high-performance disc mower gearboxes for a variety of applications. Our technical staff can reconfigure an existing design or assist you in designing a custom disc mower gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, design type, load nature, mounting position, and the application's environment are all considerations when choosing a disc mower gearbox. We can also offer many types of agricultural gearboxes and PTO shafts, such as rotary cutter gearboxes, rotary tiller gearboxes, feed mixer gearboxes, lawn mower gearboxes, fertilizer spreader gearboxes, flail mower gearboxes, post hole digger gearboxes, corn headers gearboxes, fertilizer mixer gearboxes, round baler gearboxes, square baler gearboxes, irrigation reels gearboxes, manure spreader gearboxes, fertilizer seeder gearboxes, rotary rake gearboxes, cutting bar gearboxes, gearbox for hay tedders, etc. If you want to buy a disc mower gearbox, please get in touch with us.
Company Description
- Professionalism: AGKNX is known for its professionalism in delivering high-quality gearboxes.
- International Certifications: Our products meet international quality standards and certifications.
- Customized Services: We offer customization options to tailor gearboxes to specific requirements.
- Production Facilities: Our state-of-the-art production facilities ensure efficient and reliable manufacturing.
- After-Sales Services: We provide comprehensive after-sales support to ensure customer satisfaction.
