The disc rotary mower is an ideal agricultural tool for high productivity grass cutting operations. It comes with a 1-year warranty and is ideal for use in farms. Weighing 550 KG, this gear transmission type disc mower is designed for cutting grass, straw, and stalk. Its core components include bearing, gearbox, and gear. The disc rotary mower does not have a physical showroom location but offers video outgoing-inspection and machinery test reports. Its disc numbers range from 2-7 and it features 2 blades per disc. The disc rotary mower is a new, ordinary product, certified by CE and ISO. It is packaged in an iron crate with plastics and shipped from Qingdao, China.
Advantages of Disc Rotary Mower
The disc rotary mower boasts several advantages that make it a preferred choice for farmers and agricultural enterprises. These include:
- High Productivity: The mower operates efficiently, effectively cutting through heavy, high crops without wrapping or plugging, as well as for light thin grass.
- Multi-terrain Suitability: It is designed to work on a wide range of terrains and contours, even uneven and rocky ground.
- Versatility: The disc rotary mower is suitable for cutting a variety of vegetation, including native grass, alfalfa, corn and other stalks.
- Easy Operation: The mower can be raised quickly for turning or transport without adjusting the 3 point hitch, making it user-friendly.
- Efficiency: It is more efficient than reciprocating mowers, ensuring better results in less time.
- Safety Measures: The machine comes with safety installations. When working, the mowing plate can move back when it encounters a barrier, protecting the machine from potential damage.
Applications of Disc Rotary Mower
The disc rotary mower has an array of applications, which include:
- Cutting Grass: It is used for cutting grass in fields, lawns, and pastures.
- Harvesting Stalks: The disc rotary mower is also beneficial for harvesting stalks of crops such as corn.
- Clearing Land: It can be used for clearing land of unwanted vegetation, making it ready for planting or construction.
- Alfalfa Harvesting: It is suitable for harvesting alfalfa, a common feed for livestock.
- Farm Maintenance: Regular use of the disc rotary mower helps in maintaining farms by keeping the grass level even.
- Straw Cutting: It can also be used for cutting straw, which can be used for various purposes such as fodder or mulch.
Working Principle of a 3 Point Hitch Tractor PTO Driven Disc Drum Mower
A 3-point hitch tractor PTO driven disc drum mower operates on a simple yet effective mechanism. Here??s a breakdown of its working principle:
- Attachment to the tractor: The disc drum mower is connected to the tractor using a 3-point hitch system. This allows for easy attachment and detachment and provides stability during operation.
- Power transmission: The mower is powered by the tractor's PTO, which transfers power from the tractor's engine to the mower through a rotating driveshaft.
- Cutting mechanism: The cutting mechanism of a disc drum mower consists of a set of rotating discs or drums that are equipped with cutting knives. These discs or drums spin rapidly when the PTO is engaged, creating a cutting action.
- Ground contact and movement: The mower is lowered to the desired cutting height using hydraulic or mechanical controls. The weight of the mower and the downward pressure exerted by the tractor's hydraulic system ensure good ground contact for effective cutting.
- Cutting action: As the tractor moves forward, the rotating discs or drums cut the vegetation in their path. The cutting knives mounted on the discs or drums make clean, precise cuts, and the cut vegetation is discharged to the side or rear of the mower.
Installation Guide for 3 Point Hitch Disc Drum Mower
Installation of a 3-point hitch disc drum mower to a tractor is a multi-step process that involves:
- Positioning the Tractor and Mower: Position the tractor on a flat, stable surface and align the mower so that its 3-point hitch arms are close to the tractor's hitch points.
- Attaching the Mower to the Tractor: Lower the tractor's 3-point hitch to easily align the hitch arms with the mower's mounting points. Attach the lower hitch points to the tractor's lower arms and the top link to the mower's top hitch point. Adjust the length of the top link to ensure the mower will be level with the ground once lifted.
- Connecting the PTO Shaft: Slide the PTO shaft of the mower onto the tractor's PTO stub, ensuring the locking pins engage securely. Adjust the shaft length if necessary and ensure there is enough clearance for the PTO shaft to move as the tractor and mower articulate over uneven terrain.
- Inspecting All Connections: Double-check all hitch points and the PTO connection to ensure they are secure. Lift the mower using the tractor's 3-point hitch and verify that it moves freely and that there is adequate clearance between the mower and the tractor.
- Testing the Mower: Start the tractor's engine and engage the PTO at a low speed to observe the mower's operation. Make any necessary adjustments based on the mower's performance during the test.
Common Troubleshooting Tips for Disc Rotary Mower
Troubleshooting common issues with a 3-point hitch disc or drum mower is crucial for its optimal performance. Here are some common problems and their solutions:
- Mower Won't Lift: This could be due to hydraulic issues in the tractor, incorrect hitch connection, or a malfunctioning hydraulic lift system. Check the tractor's hydraulic fluid level and refill if necessary. Ensure the 3-point hitch is correctly connected and inspect the hydraulic lift system for leaks or damage and repair as required.
- Uneven Cutting: This could be due to dull or damaged blades, incorrect cutting height adjustment, mower not level, or uneven ground. Sharpen or replace the blades, adjust the cutting height and ensure the mower is level by adjusting the top link or side links of the 3-point hitch. Mow at a speed suitable for the terrain to avoid scalping on uneven ground.
- Mower Vibrates Excessively: This could be due to unbalanced or damaged blades, loose hardware, damaged PTO shaft, or misaligned mower. Check and balance or replace blades, tighten any loose nuts, bolts, and other hardware, inspect the PTO shaft for damage or misalignment and repair or replace it as required.
- PTO Shaft Problems: The PTO shaft could be too long or too short, not properly secured, or have damaged universal joints. Adjust the PTO shaft length according to the tractor and mower manual instructions, ensure the PTO shaft is properly secured before use, and inspect and replace damaged universal joints or the entire PTO shaft if necessary.
- Mower Doesn't Discharge Cuttings Properly: This could be due to a clogged discharge chute, high moisture content in the grass, or cutting speed too fast. Clear any debris from the discharge chute, wait for drier conditions or reduce the mower's speed to allow for proper discharge of cuttings if the grass is wet.
- Difficulty Attaching or Detaching the Mower: This could be due to misalignment of hitch points, bent or damaged hitch pins, or insufficient clearance. Ensure that the tractor and mower are on level ground when attaching or detaching, check and straighten or replace any bent or damaged hitch pins, and adjust the tractor's hydraulic lift or move the mower manually to align hitch points correctly.
Why Choose XinLan's Disc Drum Mower for Cutting Grass?
XinLan Agricultural Machinery Co., Ltd. has over 20 years of experience in the research, development, and production of agricultural machinery and accessories. The company boasts a strong team of over 100 employees, including 20 technical staff and five senior R&D personnel. The company also has advanced casting, forging, machining, heat treatment, and lacquering production lines. XinLan uses CAD computer-aided design systems and offers a wide range of products, including disc rotary mowers, PTO shafts, agricultural gearboxes, agricultural chains, agricultural pulleys, and sprockets. The company??s products are complete in specifications, excellent in performance, and reliable in quality. These products are not only popular domestically but are also exported to many countries and regions in Europe, America, Africa, the Middle East, and Southeast Asia.
In addition to its robust product line, XinLan offers customized services to cater to the specific needs of its clients. The company??s production facilities are equipped with state-of-the-art technology, ensuring the production of high-quality, durable products. XinLan also offers excellent after-sales services, assisting customers with installation, operation, and maintenance of products. The company has also acquired various international certifications, further attesting to its commitment to quality and customer satisfaction.
Author: Yjx