Fertilizer Spreader Gearbox – Replacement of Comer Code L-25A Gearbox
The Fertilizer Spreader Gearbox L-25A is a specialized mechanical device designed for use in agricultural fertilizer spreaders. This gearbox is engineered to connect directly to a tractor’s Power Take-Off (PTO) shaft, enabling the efficient transfer and conversion of mechanical power from the tractor to the fertilizer spreader mechanism.
The Fertilizer Spreader Gearbox L-25A is a specialized mechanical device designed for use in agricultural fertilizer spreaders. This gearbox is engineered to connect directly to a tractor's Power Take-Off (PTO) shaft, enabling the efficient transfer and conversion of mechanical power from the tractor to the fertilizer spreader mechanism. The L-25A model is built to withstand the harsh conditions of farming environments, featuring a robust construction that typically includes high-strength materials resistant to corrosion and wear.
This gearbox is designed to optimize the distribution of fertilizers by regulating the speed at which the spreading mechanism operates. It typically offers adjustable settings to accommodate different spreading rates and patterns, which are essential for achieving uniform distribution across varied field conditions. The L-25A gearbox is known for its durability, reliability, and ease of maintenance, making it a vital component in precision agriculture and effective crop management strategies. Its design ensures compatibility with a wide range of fertilizer spreader types, making it a versatile choice for farmers looking to enhance their fertilization practices.
Fertilizer Spreader Gearbox L-25A Dimensions
Fertilizer Spreader Gearbox L-25A Specifications
Product Description | Fertilizer Spreader Gearbox – Replacement of Comer Gearbox L-25A |
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Product details |
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Application range |
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Ratio factor | 1:1.35 |
Consists of |
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Max. output power | 9,9 kW |
Max. output power | 13,5 HP |
Max. output torque | 12,6 daNm |
Connection 1 outside diameter | 25 mm |
Connection 3 outside diameter | 1-3/8 Inch |
Connection 3 number of splines | 6 |
Gear arrangement reducing | 1-2 |
Contains oil | No |
Max. oil capacity | 0,35 l |
Max. oil change interval | 500 h |
Oil SAE viscosity grade | 80W-90 |
Housing material | Aluminium |
Weight | 4,1 kg |
Advantages of Using the Fertilizer Spreader Gearbox L-25A
The fertilizer spreader gearbox L-25A offers several advantages for users. Here are some of the key advantages:
1. Efficient and Uniform Distribution: The L-25A gearbox is designed to ensure efficient and uniform distribution of fertilizer. It helps in achieving a consistent spread pattern, which is crucial for maximizing the effectiveness of fertilizer application. This gearbox ensures that the fertilizer is evenly distributed across the field, resulting in balanced crop growth and improved yields.
2. Adjustable Spread Rate: The L-25A gearbox allows users to adjust the spread rate according to their specific requirements. This feature is particularly useful when dealing with different types of fertilizers or varying field conditions. By having control over the spread rate, users can optimize the application of fertilizers to meet the specific needs of their crops.
3. Durability and Reliability: The L-25A gearbox is built with durability and reliability in mind. It is manufactured using high-quality materials, ensuring it can withstand the demands of heavy-duty operations and harsh field conditions. This gearbox is designed to have a long lifespan, reducing the need for frequent replacements or repairs.
4. Easy Installation and Maintenance: The L-25A gearbox is designed for ease of installation and maintenance. It can be easily mounted on various types of fertilizer spreaders, simplifying the setup process. Additionally, the gearbox requires minimal maintenance, reducing downtime and allowing users to focus on their farming activities.
5. Compatibility: The L-25A gearbox is designed to be compatible with a wide range of fertilizer spreaders, making it a versatile choice for farmers. Whether you have a small-scale or large-scale operation, the L-25A gearbox can be adapted to suit your specific spreader model, providing flexibility and convenience.
Common Applications of the Fertilizer Spreader Gearbox L-25A
The fertilizer spreader gearbox L-25A is commonly used in various agricultural applications where precise and efficient fertilizer distribution is required. Some of the common applications of the L-25A gearbox include:
(1) Crop Farming: The L-25A gearbox is widely used in crop farming for spreading fertilizers such as granular or powdered fertilizers, lime, and other soil amendments. It ensures accurate and uniform distribution of fertilizers across the field, promoting optimal crop growth and maximizing yields.
(2) Pasture Management: In pasture management, the L-25A gearbox is used to distribute fertilizers and seed mixtures for forage crops. It helps in maintaining balanced nutrient levels in the soil, which is essential for healthy pasture growth and improved forage quality.
(3) Turf Management: The L-25A gearbox is employed in turf management applications, such as golf courses, sports fields, and parks. It enables the precise spreading of fertilizers on the turf, ensuring uniform coverage and promoting healthy grass growth.
(4) Orchard and Vineyard Management: The L-25A gearbox is utilized in orchards and vineyards for applying fertilizers and soil amendments to fruit trees and grapevines. It allows for controlled and consistent distribution of nutrients, contributing to the overall health and productivity of the orchard or vineyard.
(5) Landscaping and Lawn Care: For landscaping and lawn care purposes, the L-25A gearbox is used to spread fertilizers and soil conditioners on lawns, gardens, and ornamental landscapes. It helps in maintaining nutrient balance in the soil, enhancing the growth and appearance of plants.
How Does the Tractor PTO Driven Fertilizer Spreader Gearbox Work?
The Tractor PTO Driven Fertilizer Spreader Gearbox operates through a series of interconnected processes that translate the tractor's power into effective spreading of fertilizer. Here's a step-by-step explanation of how it works:
- Connection to Tractor's PTO: The gearbox begins its operation by being connected to the tractor's Power Take-Off (PTO) shaft. The PTO shaft rotates at speeds proportional to the tractor's engine speed. This rotational power is what the gearbox will manipulate to drive the fertilizer spreader.
- Power Transmission via Input Shaft: Once connected, the rotation from the tractor's PTO is transmitted through the gearbox's input shaft. This shaft is directly linked to the internal gears of the gearbox. It's designed to handle high torque levels, ensuring that the power from the tractor is effectively conveyed without any loss.
- Gear Reduction or Multiplication: Inside the gearbox, the input shaft's rotation drives a series of gears. Depending on the gearbox design, these gears either reduce or multiply the speed and torque of the incoming rotation. Typically, for fertilizer spreaders, the gear setup reduces the speed while increasing the torque to optimize the spreader's operation speed.
- Transmission of Adjusted Power: The adjusted power (in terms of speed and torque) is then transferred to the output shaft. This shaft is specifically designed to deliver the correct amount of power needed for the spreader mechanism to function efficiently, ensuring that the fertilizer is spread evenly over a wide area.
- Output to Spreader Mechanism: The output shaft connects directly to the spreading mechanism of the fertilizer spreader. This connection is crucial as it dictates the performance of the spreading process. The spreader mechanism typically includes a disc with paddles or tines that rotate, flinging the fertilizer outward across the field.
Common Troubleshooting of the Fertilizer Spreader Gearbox L-25A
Troubleshooting the Fertilizer Spreader Gearbox L-25A involves identifying and resolving common issues that can impede its operation. Here are typical problems along with how to troubleshoot them effectively:
- Insufficient Spreading or Skewed Distribution: If the spreader fails to distribute fertilizer evenly or adequately, first ensure that the gearbox is functioning correctly at the appropriate settings. Verify that the PTO speed corresponds with what is recommended for the gearbox. Additionally, inspect the spreader's distribution mechanisms such as discs or vanes for any blockages, wear, or damage that could affect their operation.
- Unusual Noise or Vibration: Noise or vibration beyond normal levels usually points to a mechanical issue within the gearbox. Check for misalignment between the tractor's PTO and the gearbox input shaft, as improper alignment can lead to wear and tear. Also, inspect the internal gears and bearings for damage or excessive wear. Replacing damaged components is essential to restore normal operation.
- Overheating Gearbox: Overheating may occur if the gearbox is not properly lubricated or if it's overloaded. Ensure that the gearbox oil is at the correct level and that the oil type matches the manufacturer's specifications. Additionally, check if the gearbox is working within its capacity limits; overloading can lead to excessive heat buildup.
- Oil or Lubricant Leaks: Check for any signs of oil leaks around the gearbox, particularly near seals and gaskets. Leaks can indicate that seals or gaskets have worn out and need replacement. Maintaining an adequate seal is crucial to prevent contamination and ensure proper lubrication of the gearbox internals.
- PTO Shaft Connectivity Issues: If there are issues with the PTO shaft connectivity, such as frequent disconnections or failure to transmit power, inspect the shaft connections for wear or improper fit. Make sure locking mechanisms are secure and that the shaft is correctly aligned and engaged. Sometimes, replacing worn or damaged parts of the PTO shaft assembly is necessary.
- Gear Engagement Problems: Difficulty in gear engagement or experiencing slippage may be due to worn gears or an adjustment issue within the gearbox. Check the condition of the gears for any signs of wear or damage. If gears are worn, they should be replaced. Also, verify that the engagement mechanisms, like clutches or linkages, are functioning correctly and adjust them as needed.
Agricultural PTO Shaft for Fertilizer Spreader Gearbox
Selecting the right agricultural PTO shaft for a fertilizer spreader gearbox involves careful consideration to ensure optimal compatibility and performance. Here's a detailed guide on choosing the most appropriate PTO shaft:
(1) Compatibility with Tractor and Gearbox: The first step is to ensure that the PTO shaft is compatible with both the tractor's PTO and the fertilizer spreader gearbox. Check the size and type of the PTO connections and the power requirements. The shaft must be capable of handling the horsepower and torque output of the tractor without exceeding the gearbox's specifications. Using a shaft that is not compatible can lead to mechanical failures or inefficient operation.
(2) Correct Length Measurement: The length of the PTO shaft is critical for safety and functionality. Measure the distance between the tractor's PTO output and the gearbox's input while both the tractor and spreader are positioned as they would be in normal operation. Ensure the PTO shaft can accommodate slight movements between the tractor and the spreader without disconnecting or causing stress on the connections.
(3) Sufficient Torque Capacity: Choose a PTO shaft that can handle the torque generated by the tractor and required by the gearbox. The shaft must be robust enough to transmit the necessary power without twisting or breaking. Examine the torque ratings in the shaft specifications to ensure they meet or exceed what your spreader setup demands.
(4) Safety Features: Safety is paramount when working with PTO driven machinery. Select a PTO shaft equipped with safety shields to protect operators from rotating parts. Consider shafts that feature a shear pin or slip clutch to prevent damage to the gearbox or tractor if a blockage or overload occurs during operation.
(5) Ease of Maintenance and Durability: Opt for a PTO shaft that is easy to maintain and constructed from durable materials. Look for features like grease fittings for easy lubrication, and materials that resist rust and corrosion. A well-maintained, high-quality shaft will have a longer service life and provide reliable performance.
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We Also Offer Other Agricultural Gearboxes
We can also offer many types of agricultural gearboxes and PTO shafts, such as rotary cutter gearboxes, rotary tiller gearboxes, feed mixer gearboxes, lawn mower gearboxes, fertilizer spreader gearboxes, flail mower gearboxes, post hole digger gearboxes, corn headers gearboxes, fertilizer mixer gearboxes, round baler gearboxes, square baler gearboxes, irrigation reels gearboxes, manure spreader gearboxes, fertilizer seeder gearboxes, rotary rake gearboxes, cutting bar gearboxes, gearbox for hay tedders, etc. If you want to buy a fertilizer spreader gearbox, please get in touch with us.
Fertilizer Spreader Gearbox Manufacturers
AGKNX is a prominent manufacturer of high-performance fertilizer spreader gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. Our fertilizer spreader gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes. We can also offer many types of agricultural gearboxes and PTO shafts, such as rotary cutter gearboxes, rotary tiller gearboxes, feed mixer gearboxes, lawn mower gearboxes, fertilizer spreader gearboxes, flail mower gearboxes, post hole digger gearboxes, corn headers gearboxes, fertilizer mixer gearboxes, round baler gearboxes, square baler gearboxes, irrigation reels gearboxes, manure spreader gearboxes, fertilizer seeder gearboxes, rotary rake gearboxes, cutting bar gearboxes, gearbox for hay tedders, etc.