Fertilizer Spreader Gearbox-Replacement of Comer T-281A Gearbox 1.84:1
The Fertilizer Spreader Gearbox T-281A is a specialized mechanical device designed for use in agricultural fertilizer spreaders. This gearbox is an essential component that helps to distribute fertilizer evenly across fields. It works by transferring power from the tractor or vehicle’s engine to the spreading mechanism of the fertilizer spreader. The gearbox is robustly constructed to handle the harsh, corrosive environment of fertilizer application, featuring durable materials that resist wear and corrosion.
The Fertilizer Spreader Gearbox T-281A is a specialized mechanical device designed for use in agricultural fertilizer spreaders. This gearbox is an essential component that helps to distribute fertilizer evenly across fields. It works by transferring power from the tractor or vehicle's engine to the spreading mechanism of the fertilizer spreader. The gearbox is robustly constructed to handle the harsh, corrosive environment of fertilizer application, featuring durable materials that resist wear and corrosion.
Typically, the T-281A model includes multiple gear ratios, allowing operators to adjust the spread rate and pattern according to the specific requirements of the task. Its design ensures efficient transmission of power with minimal maintenance needs. The gearbox is also designed to be easy to install and compatible with a wide range of spreader models, making it a versatile choice for farmers looking to optimize their fertilization processes. This gearbox significantly enhances the effectiveness and uniformity of fertilizer application, leading to better crop yields and reduced waste of materials.
Fertilizer Spreader Gearbox T-281A Dimensions
Fertilizer Spreader Gearbox T-281A Specifications
Product Description | Fertilizer Spreader Gearbox – Replacement of Comer Gearbox T-281A |
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Product details |
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Application range |
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Ratio factor | 1:84 |
Consists of |
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Max. input power | 12.5 kW |
Max. output power | 12.5 kW |
Max. output power | 17 HP |
Max. output torque | 11.6 daNm |
Connection 1 outside diameter | 1-3/8 Inch |
Connection 1 number of splines | 6 |
Connection 2 outside diameter | 1-3/8 Inch |
Connection 2 number of splines | 6 |
Connection 3 outside diameter | 1-3/8 Inch |
Connection 3 number of splines | 6 |
Gear arrangement increasing |
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Gear arrangement reducing | 5-6 |
Contains oil | No |
Max. oil capacity | 0.5 l |
Max. oil change interval | 500 h |
Oil SAE viscosity grade | 80W-90 |
Housing material | Aluminium |
Weight | 7 kg |
Benefits of Using the Fertilizer Spreader Gearbox T-281A
The Fertilizer Spreader Gearbox T-281A offers several benefits that make it a preferred choice for agricultural operations:
- Enhanced Durability: The Fertilizer Spreader Gearbox T-281A is constructed with high-quality materials that are resistant to the corrosive effects of fertilizers, ensuring longevity and reducing the need for frequent replacements. The robust design stands up to the tough conditions of agricultural work, which means less downtime and lower maintenance costs over the lifespan of the gearbox.
- Improved Efficiency: This gearbox is engineered to provide smooth and consistent power transmission from the engine to the spreading mechanism, optimizing the spread of fertilizer. Efficient power transfer helps in maintaining the speed and effectiveness of the spreading process, which is crucial for achieving uniform coverage and maximizing the area covered in a single pass.
- Versatility: The T-281A is compatible with a wide range of fertilizer spreader models and sizes, making it a versatile option for many types of farming operations. Its adaptable design allows for easy installation and integration into different systems, offering flexibility for farmers who may use multiple types of equipment on their farms.
- Adjustable Output: With multiple gear ratios available, the gearbox allows operators to adjust the spread rate and pattern based on the specific needs of the soil and crop. This adjustability helps in applying the right amount of fertilizer based on varying agricultural requirements, promoting better crop growth and reducing wastage of resources.
- Ease of Maintenance: The T-281A gearbox is designed for easy access to all serviceable parts, which simplifies maintenance tasks. The straightforward design reduces the time and technical skill needed for repairs, making it easier for farm personnel to perform routine maintenance without needing specialized help.
- Cost-Effectiveness: By enhancing the efficiency of the fertilizer spreading process and reducing maintenance requirements, the T-281A gearbox provides a cost-effective solution for farmers. The initial investment in this high-quality gearbox can lead to significant savings in terms of reduced fertilizer waste and minimized repair and maintenance costs over time.
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Typical Applications of the Fertilizer Spreader Gearbox T-281A
The Fertilizer Spreader Gearbox T-281A is widely used in various agricultural applications, given its versatility and robust performance. Here are some specific applications in the agricultural sector:
- Grain Crops: This gearbox is commonly used in the cultivation of grain crops such as wheat, corn, and rice. Its ability to ensure uniform fertilizer distribution is crucial for these crops, which require consistent nutrient availability across large fields to ensure optimal growth and yield.
- Vegetable Farming: The T-281A gearbox is ideal for vegetable farming where precise application of fertilizer is necessary to avoid damage to the plants. Its adjustable settings allow farmers to control the amount and spread of fertilizer, ensuring that sensitive vegetable crops receive the right nutrients without excess that could lead to nutrient burn.
- Fruit Orchards: In fruit orchards, where different types of trees may require varying fertilizer applications, the T-281A allows for easy adjustments. This adaptability helps in applying specific fertilizer mixes at appropriate rates, enhancing fruit quality and production efficiency.
- Cotton and Other Fiber Crops: For crops like cotton, which are sensitive to nutrient balance, the gearbox helps distribute fertilizer evenly, which is essential for the production of high-quality fibers. Even application prevents growth variations across the field, contributing to uniform fiber quality.
- Soybean Production: Soybeans benefit significantly from precise nutrient management. The T-281A gearbox facilitates this by allowing farmers to adjust the spread of fertilizers according to soil fertility levels and soybean growth stages, optimizing plant health and maximizing yields.
- Cover Crops: Cover crops, used to improve soil health between main crops, also benefit from the T-281A. The gearbox’s precision spreading ensures that these crops receive the right amount of nutrients to grow quickly and fulfill their role in soil conservation and improvement.
How Does the Tractor PTO Driven Fertilizer Spreader Gearbox Work?
The tractor PTO driven fertilizer spreader gearbox T-281A is a crucial component in agricultural machinery, enabling the efficient distribution of fertilizers. Here's how it works in a step-by-step process:
- Power Source Connection: The gearbox is connected to the tractor's PTO shaft. This shaft draws mechanical power directly from the tractor’s engine, which is the primary power source for the gearbox.
- Power Transmission: When the tractor's engine is running, power is transmitted through the PTO shaft to the gearbox. The gearbox is specifically designed to handle the rotational power and speed delivered by the PTO shaft.
- Speed Reduction and Torque Increase: Inside the gearbox, the incoming high rotational speed from the tractor’s PTO is reduced to a lower speed that is more suitable for the application of spreading fertilizer. This reduction in speed occurs through a series of gears that also increase the torque output. Higher torque is necessary for turning the spreading mechanism under the load of the fertilizer.
- Drive Mechanism Activation: The adjusted power output from the gearbox drives the spreading mechanism of the fertilizer spreader. This mechanism typically includes one or more disks with attached paddles or blades that spin, flinging the fertilizer outwards.
- Adjustability: Many gearboxes come with adjustable settings that allow operators to change the output speed and torque according to specific needs, which can vary based on the type of fertilizer, the amount to be applied, and the desired spread pattern.
Installation Steps of the Fertilizer Spreader Gearbox T-281A
Installing a Fertilizer Spreader Gearbox T-281A involves several critical steps to ensure that it functions properly and efficiently in its agricultural role. Here are the detailed installation steps:
- Preparation and Safety: Before beginning installation, ensure that the tractor and spreader are on a stable, level surface and that the engine is turned off. Disconnect the battery to prevent any accidental starts. Gather all necessary tools and equipment for the installation, including wrenches, screwdrivers, and lubricants.
- Mounting the Gearbox: Position the gearbox onto the spreader frame. It's crucial to align it correctly according to the manufacturer's specifications to ensure efficient power transfer and reduce wear. Secure the gearbox using bolts and nuts, tightening them to the torque specified in the gearbox manual to avoid any loose connections that could lead to operational issues.
- Connecting to the PTO Shaft: Attach the gearbox’s input shaft to the tractor’s PTO shaft. This connection is pivotal for the transfer of power from the tractor to the gearbox. Ensure that the shafts are properly aligned and that the couplings are tight and secure. Use locking pins or clips as provided to secure the connection and prevent it from disengaging during operation.
- Testing the Gearbox Connection: Once the gearbox is installed, reconnect the battery, start the tractor, and engage the PTO at a low RPM to ensure that the gearbox and spreading mechanism operate smoothly. Listen for any unusual noises and check for any misalignments or vibrations that could indicate an installation error. Make adjustments as necessary.
- Final Checks and Calibration: Perform a final check of all connections and fasteners to ensure everything is secure. Calibrate the spreader according to the type of fertilizer and the required spreading rate. This typically involves adjusting the gearbox settings to match the desired output speed and checking the spread pattern for uniformity.
Agricultural PTO Shaft for Fertilizer Spreader Gearbox T-281A
The agricultural PTO (Power Take-Off) shaft for the Fertilizer Spreader Gearbox T-281A is a critical component designed to transmit power from a tractor to the fertilizer spreader.
- Function and Purpose: The PTO shaft's primary function is to transfer rotational power from the tractor's engine to the fertilizer spreader gearbox. This power is then used to operate the spreading mechanism that distributes the fertilizer across the field. Without the PTO shaft, the gearbox would not receive the necessary power to function.
- Design and Construction: PTO shafts are typically made from heavy-duty steel, designed to withstand high torque and rotational speeds. They often include telescopic sections to accommodate varying distances between the tractor and the implement. The shafts are also equipped with universal joints that allow for flexible movement over uneven terrain.
- Safety Features: Safety is crucial when dealing with PTO shafts. They are equipped with shields or guards to protect the operator from entanglement and other accidents. These safety covers are also intended to protect the shaft from external debris and prevent damage from environmental factors.
- Connection Mechanism: The shaft connects to the tractor at one end and to the gearbox at the other. This connection usually involves a splined adaptor that fits into corresponding splines on the tractor’s PTO stub and the gearbox’s input shaft, ensuring a secure and efficient transfer of power.
- Maintenance and Handling: Maintenance of the PTO shaft involves regular lubrication of the universal joints and telescopic sections, checking for any signs of wear or damage, and ensuring that safety shields are intact and secure. Handling the shaft correctly is important, particularly when attaching or detaching it, to prevent any damage to the spline sections.
- Compatibility and Customization: PTO shafts must be compatible with both the tractor and the implement in terms of length, connection type, and power capacity. It’s often possible to customize the length and fittings of a PTO shaft to match specific requirements, ensuring efficient power transfer without risking damage to the tractor or the gearbox.
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We Also Offer Other Agricultural Gearboxes
We can also offer many types of agricultural gearboxes and PTO shafts, such as rotary cutter gearboxes, rotary tiller gearboxes, feed mixer gearboxes, lawn mower gearboxes, fertilizer spreader gearboxes, flail mower gearboxes, post hole digger gearboxes, corn headers gearboxes, fertilizer mixer gearboxes, round baler gearboxes, square baler gearboxes, irrigation reels gearboxes, manure spreader gearboxes, fertilizer seeder gearboxes, rotary rake gearboxes, cutting bar gearboxes, gearbox for hay tedders, etc. If you want to buy a fertilizer spreader gearbox, please get in touch with us.
Fertilizer Spreader Gearbox Manufacturers
AGKNX is a prominent manufacturer of high-performance fertilizer spreader gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. Our fertilizer spreader gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes. Our technical staff can reconfigure an existing design or assist you in designing a custom fertilizer spreader gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application’s environment are all considerations when choosing a fertilizer spreader gearbox. If you want to buy a fertilizer spreader gearbox, please get in touch with us.