Flail Mower Gearbox T-312A 1:1.6 Replacement of Comer Gearbox

The Flail Mower Gearbox T-312A 1:1.6 is a robust and efficient gearbox designed as a replacement for the Comer gearbox commonly found in flail mowers and other agricultural machinery. Its primary function is to transfer power from the tractor’s power take-off (PTO) system to the flail mower’s cutting mechanism, ensuring smooth and reliable operation. With a gear ratio of 1:1.6, this gearbox increases the rotational speed, making it suitable for high-speed cutting applications where precision and efficiency are required.

Product Specifications

Model
Flail Mower Gearbox T-312A 1:1.6 Replacement of Comer Gearbox
Product details
  • All gearboxes are supplied without oil.
  • First oil change after 50-70 operating hours, then after 500-700 operating hours or at least once a year.
  • Contact us for power at a different RPM.
Model
T-312A
Ratio factor
1:1.6
Input r.p.m
540
Input Power
55.9kw
Output Torque
59.9daNm
Weight
27kg
Gear arrangement increasing
27-28
Contains oil
n/a

Note: Our products are replacement parts and not original equipment. We provide perfect replacement products for original equipment. If you need to purchase the original equipment, please contact the original supplier.

Product Dimensions

Flail Mower Gearbox T-312A Dimensions

Overview of Flail Mower Gearbox T-312A 1:1.6 Replacement of Comer Gearbox

The Flail Mower Gearbox T-312A 1:1.6 is a robust and efficient gearbox designed as a replacement for the Comer gearbox commonly found in flail mowers and other agricultural machinery. Its primary function is to transfer power from the tractor's power take-off (PTO) system to the flail mower's cutting mechanism, ensuring smooth and reliable operation. With a gear ratio of 1:1.6, this gearbox increases the rotational speed, making it suitable for high-speed cutting applications where precision and efficiency are required.

Built with heavy-duty cast iron housing, the T-312A is engineered to withstand the harsh conditions of agricultural environments, including exposure to dirt, moisture, and heavy workloads. It features hardened steel gears for maximum durability and long service life, as well as high-quality bearings to reduce friction and ensure smooth operation. The gearbox is designed for ease of installation and compatibility with various mower models. Additionally, its compact design and efficient construction contribute to improved performance, reliability, and reduced maintenance requirements in the field.

Flail Mower Gearbox T-312A 1 1.6

Applications of Flail Mower Gearbox T-312A 1:1.6

The Flail Mower Gearbox T-312A 1:1.6 is a versatile and essential component designed for various agricultural, landscaping, and industrial applications. Its primary function is to transfer power efficiently from the tractor's Power Take-Off (PTO) to the flail mower’s rotor, enabling the mower to handle diverse cutting and mulching tasks. Thanks to its robust design and 1:1.6 gear ratio, this gearbox ensures increased rotor speed, making it ideal for applications that demand high performance and precision.

One of the most common applications of the T-312A gearbox is in agricultural field maintenance, where it powers flail mowers used to cut and mulch crop residues, weeds, and overgrown grasses. This helps farmers prepare fields for planting or maintain clean, debris-free landscapes. The gearbox is particularly effective in managing dense vegetation, including corn stalks, wheat stubble, or thick undergrowth, ensuring the land remains fertile and manageable.

In pasture and roadside maintenance, the T-312A is commonly employed to keep grass and weeds trimmed to an appropriate height. Flail mowers equipped with this gearbox are highly effective in maintaining roadside verges, ditches, and embankments, where other mowing equipment may struggle due to uneven terrain. The gearbox’s durability allows it to handle the wear and tear of continuous operation in such challenging environments.

Flail Mower Gearbox Applications

Benefits of Flail Mower Gearbox T-312A 1:1.6 Replacement of Comer Gearbox

The Flail Mower Gearbox T-312A 1:1.6 replacement of the Comer gearbox offers several benefits that can enhance the performance and efficiency of agricultural machinery, especially flail mowers:

  1. Enhanced Cutting Efficiency: The 1:1.6 gear ratio increases the rotational speed of the flail mower’s rotor, allowing it to deliver finer cuts and improved mulching performance. This ensures efficient shredding of grass, weeds, crop residues, or even dense vegetation, making the gearbox ideal for maintaining fields, roadsides, and landscapes with precision.
  2. Durable and Long-Lasting Construction: The T-312A is built with high-quality, robust materials, designed to withstand heavy workloads and harsh operating conditions. Its durable housing protects the internal components from damage caused by debris, moisture, and corrosion, ensuring long-term reliability and reducing the need for frequent replacements or repairs.
  3. Smooth Power Transmission: Engineered for optimal performance, this gearbox delivers smooth and consistent power from the tractor’s PTO to the mower’s rotor. This reduces vibration during operation, minimizing wear and tear on both the gearbox and the mower. Smooth operation also ensures better control and comfort for the operator.
  4. Versatility Across Applications: The T-312A gearbox is compatible with a wide range of flail mowers and can be used in various applications, including agriculture, landscaping, forestry, and roadside maintenance. Its adaptability makes it a versatile replacement gearbox suitable for diverse tasks, from mulching crop residue to clearing overgrown brush and weeds.
  5. Easy Installation and Replacement: Designed as a replacement for the Comer gearbox, the T-312A ensures a hassle-free installation process. Its standardized design and mounting dimensions allow for quick and straightforward integration into most flail mower systems, reducing downtime and allowing users to get back to work promptly.

Flail Mower Gearbox T-312A

How to Replace a Damaged Flail Mower Gearbox T-312A

Replacing a damaged Flail Mower Gearbox T-312A in a flail mower requires careful attention to detail and the right tools. Here is a general guide on how to replace the gearbox:

  1. Remove the PTO Shaft: Detach the PTO shaft from the gearbox. This involves loosening the securing bolts or clips that connect the shaft to the gearbox. Carefully slide the shaft away from the gearbox to prevent damage to either component. Inspect the PTO shaft for wear or damage and clean it if necessary before reinstalling.
  2. Remove the Damaged Gearbox: Loosen and remove the bolts securing the damaged gearbox to the flail mower's mounting plate. Gently lift the gearbox using a hoist or by hand if it is light enough. Avoid applying unnecessary force to prevent damaging the mounting plate or nearby components, such as the mower’s rotor or belts.
  3. Inspect the Mower’s Mounting Plate and Connections: Check the mounting plate, bolts, and surrounding components for wear, rust, or damage. Clean the mounting area thoroughly to ensure proper alignment and secure attachment of the new gearbox. Replace any worn or damaged bolts or parts to avoid issues during operation after installation of the new gearbox.
  4. Install the New T-312A Gearbox: Position the new T-312A gearbox on the mounting plate and align it with the bolt holes. Secure it firmly using the appropriate bolts, tightening them evenly to avoid misalignment. Double-check the alignment of the gearbox with the mower’s rotor and drive mechanism to ensure smooth operation.
  5. Reconnect the PTO Shaft: Attach the PTO shaft to the input shaft of the new gearbox. Ensure the connection is secure by tightening the bolts or clips. Test the rotation of the PTO shaft to confirm it moves freely without binding. Lubricate the PTO connection if necessary to reduce friction and wear.
  6. Test the New Gearbox: Before resuming regular mowing operations, test the flail mower with the new gearbox installed. Slowly engage the tractor’s PTO and observe the gearbox and mower for unusual noises, vibrations, or leaks. Perform a short mowing test to ensure the new gearbox operates smoothly and delivers the desired cutting performance.

Flail Mower Gearbox Applications

Agricultural PTO Shaft for Flail Mower Gearbox

The Agricultural PTO Shaft and the Flail Mower Gearbox work together as critical components in agricultural machinery, enabling efficient power transmission from the tractor to the flail mower. Their connection is vital to ensure the smooth operation of the flail mower for tasks such as cutting, shredding, and mulching vegetation.

The PTO Shaft serves as the intermediary between the tractor and the flail mower. It transfers rotational power from the tractor’s engine to the mower’s gearbox. The shaft is equipped with universal joints at both ends, allowing it to function efficiently despite angular movements or height differences between the tractor and the mower. Its primary role is to ensure continuous power delivery while absorbing vibrations and preventing mechanical stress on the connected components.

The Flail Mower Gearbox, on the other hand, is responsible for converting and transmitting the rotational energy received via the PTO shaft to the mower’s rotor. In the case of a 1:1.6 gearbox, the speed of the input from the PTO shaft is increased by 1.6 times, allowing the flail mower’s rotor to spin faster. This higher rotor speed is essential for effective cutting and mulching, as it ensures the flail blades strike the vegetation with sufficient force.

Together, the PTO shaft and gearbox form a cohesive system. The tractor’s engine provides the raw power, the PTO shaft transmits it efficiently, and the gearbox optimizes it for the mower’s specific needs. This connection is crucial for agricultural work, as it allows the flail mower to handle dense vegetation, crop residues, or overgrown fields with precision and reliability.

Agricultural PTO Shaft for Flail Mower Gearbox

Why Choose AGKNX's Flail Mower Gearbox?

AGKNX is a prominent manufacturer of high-performance flail mower gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. Our flail mower gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes.

Our technical staff can reconfigure an existing design or assist you in designing a custom flail mower gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing an agricultural gearbox.

If you want to buy a flail mower gearbox, please get in touch with us. We welcome customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.

AGKNX's Advantages

  1. Quality Products: Our flail mower gearboxes are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.
  2. Wide Range of Products: We offer an extensive selection of aftermarket spare parts for leading agricultural machinery brands. Our diverse product range meets the varied needs of farmers and businesses worldwide.
  3. Competitive Prices: We provide top-quality products at competitive prices, offering exceptional value without compromising on quality. Our efficient manufacturing and strategic partnerships help keep costs low.
  4. Excellent Customer Service: Customer satisfaction is our priority. Our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice.
  5. Fast Delivery: We understand the importance of timely delivery in agriculture. Our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations.
  6. Customization Products: We offer tailored solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.

At AGKNX, we are committed to providing high-quality flail mower gearboxes and exceptional customer service. Contact us today to learn more about our products and services.

Flail Mower Gearbox Manufacturers

Additional information

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