High-Performance Large Round Baler for Pickup and Baling Cornstalk and Rice Straw
A large round hay baler is a specialized agricultural machine used for efficiently harvesting and baling crops such as cornstalks and rice straw. It is designed to pick up loose crop material from the field, compress it, and form it into tightly packed cylindrical bales. The large round baler is driven over the loose crop material, which is picked up by a pickup mechanism consisting of rotating tines or belts. The crop material is then fed into the baling chamber of the baler, where it is compressed by a series of rollers or belts. The compression process removes excess air and moisture from the crop material, resulting in tightly packed bales.
A large round hay baler is a specialized agricultural machine used for efficiently harvesting and baling crops such as cornstalks and rice straw. It is designed to pick up loose crop material from the field, compress it, and form it into tightly packed cylindrical bales.
The large round baler is driven over the loose crop material, which is picked up by a pickup mechanism consisting of rotating tines or belts. The crop material is then fed into the baling chamber of the baler, where it is compressed by a series of rollers or belts. The compression process removes excess air and moisture from the crop material, resulting in tightly packed bales.
As the compression continues, the baler forms the crop material into a cylindrical shape, with the desired diameter and length of the bale. Once the bale reaches the desired size, it is tied or wrapped with twine, netting, or plastic film to secure it and maintain its shape during storage and transportation. The completed bale is ejected from the baler and dropped onto the ground or onto a bale wagon or trailer, ready for collection and storage.
Large round hay balers offer several advantages for farmers and agricultural operations. They can significantly increase harvesting efficiency by reducing the time and labor required to bale large quantities of crop material. The tightly packed bales are also easier to handle, transport, and store, minimizing storage space requirements and protecting the crop material from weather damage.
Large Round Baler 9YG-1.2 Specifications
Specifications for Large Round Baler 9YG-1.2 | |||
Model | 9YG-1.2 | ||
Bale size: dia.*width | 1300X1200mm | ||
Dimension (L*W*H) | 4290x2830x2400mm | ||
Weight | 3000kgs | ||
Pickup width | 2100mm | ||
Efficiency | More than 9000kg/hour | ||
Capacity (bales per hour) | 12-30 | ||
Bale Weight | 20–400kg/bale | ||
Roller number | 16pcs | ||
PTO | 540rpm | ||
Roller speed | 124r/min | ||
Matched Power | Over 100HP | ||
Application | hay, alfalfa, cornstalk, wheat, rice straw |
Benefits of Using the Large Round Hay Baler
Using a large round hay baler offers several benefits for farmers and agricultural operations. Here are some of the key advantages:
- Increased Efficiency: Large round hay balers are designed to handle significant quantities of crop material, allowing for faster and more efficient harvesting. They can pick up and bale large amounts of crop in a relatively short period, reducing the time and labor required for baling.
- Time and Labor Savings: By automating the baling process, large round hay balers reduce the need for manual labor. Farmers can save time and allocate resources to other important farm tasks, leading to increased productivity and cost savings.
- Improved Bale Quality: Large round hay balers produce tightly packed cylindrical bales that are uniform in shape and density. This consistency ensures better stackability and reduces the risk of bales falling apart during handling and transportation. The dense bales also have improved protection against weather elements, reducing spoilage and preserving the nutritional value of the crop material.
- Versatility: These balers can handle a wide range of crops, including cornstalks and rice straw, making them versatile for farmers growing different types of crops. They can adapt to varying crop conditions, allowing for efficient baling across different fields and crop varieties.
- Storage and Transportation Efficiency: The cylindrical shape of the bales produced by large round hay balers makes them easier to handle, store, and transport. They can be stacked tightly, maximizing storage space and reducing transportation costs. The uniform shape also facilitates the use of specialized bale-handling equipment, such as bale forks or loaders, for efficient loading and unloading.
Typical Applications of the Large Round Hay Baler
The large round hay baler is a versatile agricultural machine that can be used for baling various types of crops. Some common applications of the large round hay baler include:
- Hay: The large round hay baler is commonly used for harvesting and baling hay. It can efficiently pick up, compress, and form hay into tightly packed cylindrical bales. These bales are then used as animal feed for livestock, providing a convenient and compact storage solution.
- Alfalfa: Alfalfa is a popular forage crop known for its high nutritional value. Large round hay balers are effective in harvesting and baling alfalfa, ensuring its preservation and maintaining its quality for animal feed.
- Wheat Straw: After harvesting wheat, the straw left behind can be baled using a large round hay baler. Baling wheat straw allows for easy handling, storage, and transportation. Wheat straw bales are used for various purposes, including animal bedding, erosion control, and composting.
- Rice Straw: In regions where rice is cultivated, the large round hay baler can be used to bale rice straw. Rice straw bales can be used for livestock feed, bedding, mulching, and other applications.
- Cornstalks: Cornstalks left in the field after corn harvest can be baled using a large round hay baler. Baling cornstalks provides a convenient way to collect and remove the residue, contributing to field cleanliness and preparing the land for the next crop cycle.
Tractor Mounted Large Round Baler Working Principle
Tractor-mounted large round balers are essential agricultural machinery used for collecting and compressing cut crops (such as hay, straw, or silage) into compact, large round bales. These bales are then used for feeding livestock, bedding, or as biofuel. Here's an overview of the working principle behind these balers:
- Collection of the crop: The first step is to harvest the crop, such as hay or straw, using a tractor with a cutting mechanism like a mower or a forage harvester. The harvested crop is then left in windrows or rows for further processing.
- Pickup mechanism: The baler is equipped with a pickup mechanism located at the front, which consists of rotating tines or belts. This mechanism collects the crop from the windrow and transfers it into the baler.
- Feeding and compression: Once the crop is collected by the pickup mechanism, it is fed into the baler chamber. Inside the chamber, a series of belts or rollers compress the crop material to form a cylindrical shape. The compression process ensures that the bales are tightly packed and have sufficient density.
- Net or twine application: To hold the bale together and prevent it from unraveling, the baler applies either netting or twine around the cylindrical shape. Netting is commonly used in modern balers as it provides more secure coverage and is easier to apply. Twine can also be used, especially in older or smaller balers.
- Bale formation and wrapping: As the bale grows in size, it rotates within the baler chamber. Once the desired size is reached, a sensor or operator-controlled mechanism triggers the wrapping process. The baler usually has a wrapping system that dispenses netting or twine around the bale, securing it tightly.
- Bale ejection: After wrapping, the baler opens its chamber, and the finished bale is ejected onto the ground. Some balers may have a bale kicker or a hydraulic system that helps push the bale out, making it easier for the operator to handle and stack the bales.
Installation Tips for the Large Round Baler to Tractor
Installing a large round baler to a tractor involves several key steps to ensure a secure connection and safe operation. Here is a general guide on how to install a large round baler:
- Position the baler: Park the tractor on a level surface and position the baler behind the tractor. Align the baler's hitch with the tractor's hitch point.
- Hitching the Baler to the Tractor: Lower the tractor's hitch to connect with the baler's drawbar or hitch. Insert the hitch pin and secure it with a linchpin or locking device to prevent accidental detachment. If the baler is equipped with safety chains, attach them to the tractor as an additional safety measure.
- Connect the hydraulic hoses: The large round baler requires hydraulic power from the tractor to operate its various functions. Locate the hydraulic couplers on the tractor and baler. Match the corresponding couplers (usually color-coded) and connect them securely, ensuring a tight seal.
- Secure the PTO shaft: The PTO shaft transfers power from the tractor to the baler. Locate the PTO shaft on the tractor and align it with the baler's PTO input shaft. Connect the two shafts and secure them with the locking mechanism or safety chain, depending on the design.
- Check connections and safety features: Before operating the baler, double-check all the connections, including the hitch, hydraulic hoses, and PTO shaft. Ensure everything is secure and properly aligned. Take note of any safety features on the baler, such as shields or guards, and ensure they are in place for safe operation.
- Test the baler: Start the tractor's engine and engage the PTO. Operate the baler's various functions, such as the pickup mechanism and bale ejection, to ensure they are functioning correctly. Check for any unusual noises, vibrations, or leaks, and address any issues before using the baler in the field.
Large Round Hay Baler Common Troubleshooting
Troubleshooting common issues with tractor-mounted large round balers is crucial for maintaining productivity during the baling season. Here are some typical problems and their potential solutions:
- Baler Not Starting or Operating: Ensure the PTO shaft is correctly connected and the tractor's PTO is engaged. Verify that all safety switches, if present, are activated. Inspect electrical connections, fuses, and switches for damage or disconnection. Replace any blown fuses and secure loose connections.
- Uneven Bales: Ensure the baler is being fed an even flow of material. Adjust your driving speed or the amount of material being fed into the baler. Check the baler settings, including density settings, to ensure they are adjusted correctly for the current conditions and material type.
- Bales Too Loose or Too Tight: Adjust the baler's density settings according to the manufacturer's recommendations for the type of crop being baled. For balers with hydraulic density control, check the hydraulic system's pressure levels and adjust as necessary.
- Baler Jamming or Material Build-up: Stop the baler and tractor and carefully inspect the pickup and bale chamber for obstructions or accumulated material. Clear any blockages while following safety procedures. Check the condition of the pickup tines. Replace bent or missing tines that could cause uneven feeding or jams.
- Bale Ejection Problems: Ensure the baler's tailgate is opening and closing properly. Hydraulic issues, damaged hinges, or incorrect settings can impede tailgate operation. Check any sensors related to bale formation and ejection for proper operation. Clean or replace faulty sensors.
- Excessive Noise or Vibration: Inspect bearings in the baler for wear or damage. Worn bearings can cause excessive noise and should be replaced. Check for alignment issues in the driveline or other moving parts. Realignment may be necessary to reduce vibration.
Why Choose XinLan's Large Round Baler for Hay Baling?
AGKNX Agricultural Machinery Co., Ltd. is a leading provider of high-quality agricultural machinery. With a team of over 100 dedicated employees, including 20 technical staff and five senior R&D personnel, we are committed to delivering top-notch products to our clients. Our main products are PTO shafts, agricultural gearboxes, large round baler, mini round baler, hay square baler, PTO wood chipper, diesel wood chipper, drum mowers, rotary hay rakes, silage harvester, flail mowers, lawn mowers, sickle bar mowers, rotary mowers, rotary tillers, land levelers, fertilizer spreaders, potato planters, potato harvester, corn seeder, wheat seeder, vegetable seeder, post hole diggers, boom sprayers, agricultural subsoiler, agricultural trailers, chain trencher, disc mower, snow blower, road sweeper, etc. The above series of products are complete in specifications, excellent in performance, and reliable in quality.
Our products are sold all over the country and are exported to many countries and regions in Europe, America, Africa, the Middle East, and Southeast Asia all year round. Our large round baler for hay baling is a testament to our commitment to quality and innovation.
- Professionalism: With over a decade of experience in the industry, we have the knowledge and expertise to offer the best agricultural machinery solutions.
- International Certifications: Our products are CE and ISO certified, ensuring they meet international standards for quality and safety.
- Customized Services: We understand that every farm is unique, which is why we offer customized solutions to meet your specific needs.
- Advanced Production Facilities: Our state-of-the-art production facilities, including advanced casting, forging, machining, heat treatment, and lacquering production lines, enable us to produce high-quality products consistently.
- Comprehensive After-sales Services: We provide comprehensive after-sales services, including overseas third-party support, free spare parts, video technical support, and online support, to ensure your needs are met promptly and efficiently.
Author: Yjx