AGKNX's mini net wrap round baler is a cutting-edge solution for farms and agricultural industries. This compact yet efficient machinery is capable of automatically picking up, bundling, and putting straw and grass into bales. It is designed for convenience, boasting a low noise level, light body, and compatibility with 18-30HP tractors. Moreover, it promises less loss and a more seamless process with its net bundling function.
Advantages of AGKNX's Mini Net Wrap Round Baler
There are many benefits that come with the use of this innovative machinery. Here are six key advantages:
- Efficiency: With a capacity of 80-120 bales per hour, this machine ensures high productivity and time-saving operations.
- Compact Design: Its dimensions (115*130*150cm) and weight (500 KG) allow for easy maneuverability and operation, even on smaller fields.
- Low Noise Level: The machinery operates quietly, reducing noise pollution and ensuring a more pleasant working environment.
- Durability: The baler's core components, including its bearings and gearbox, are covered by a 2-year warranty, attesting to its longevity and reliability.
- Versatility: It can bale hay, rice, wheat straw, grass, and alfalfa into bales with sizes of 500*700.
- Customizability: The color of the baler can be adjusted according to your preference.
Applications of AGKNX's Mini Net Wrap Round Baler
This machinery is versatile and can be used in a variety of applications. Here are six key uses:
- Hay Baling: It can efficiently collect, bundle, and bale hay, making it ideal for hay production farms.
- Grass Baling: The baler is capable of picking up and bundling grass, making it a perfect solution for landscaping businesses and golf courses.
- Straw Baling: Used in rice or wheat farms, it can turn straw into compact bales for easy transportation and storage.
- Alfalfa Baling: This machine can bundle and bale alfalfa, a key feed for livestock, making it beneficial for dairy farms.
- Waste Management: It can also be used to bale agricultural waste for easier disposal or recycling.
- Biomass Production: The bundled bales can be used as a source of biomass for bioenergy production.
Tractor Mounted Mini Hay Round Baler Working Principle
The working principle of a tractor-mounted mini hay round baler involves several key steps to efficiently collect, compress, and bind hay or straw into compact cylindrical bales.
- Attachment to Tractor: The mini hay round baler is attached to the tractor's three-point hitch or mounted on the rear of the tractor using appropriate brackets. It is typically powered by the tractor's power take-off (PTO) system, which provides the necessary rotational power.
- Pick-Up Mechanism: The baler is equipped with a pick-up mechanism at the front, which consists of a series of tines or belts. As the tractor moves forward, the pick-up mechanism collects the loose hay or straw from the ground and transfers it to the baling chamber.
- Feeding and Compression: The hay or straw is fed into the baling chamber through the pick-up mechanism. Inside the baling chamber, there is a rotating drum or rotor with spiral-shaped vanes or belts. The material is fed into the space between the rotor and the chamber wall, where it is rolled and compressed.
- Formation of Bale: As the material is continuously fed into the baling chamber, the rotating drum or rotor compresses it, gradually forming a cylindrical shape. The chamber is designed with adjustable side plates or rollers to control the size and density of the bale.
- Binding Process: Once the desired size of the bale is reached, the mini hay round baler initiates the binding process. It typically uses twine or netting to secure the bale. The twine or netting is automatically fed into the baler, and it wraps around the bale in a crisscross pattern to hold it together.
- Bale Ejection: Once the baling and binding process is complete, the mini hay round baler ejects the finished bale. It can be released onto the ground or onto a bale wagon or trailer attached to the rear of the baler. Some balers also have a hydraulic ejection system that pushes the bale out of the chamber.
- Repeat Process: After the bale is ejected, the mini hay round baler is ready to repeat the process for the next bale. The pick-up mechanism continues to collect the hay or straw, and the cycle of feeding, compression, binding, and ejection is repeated until the desired number of bales is produced.
How to Install the Mini Hay Round Baler to Tractor?
Installing a mini hay round baler to a tractor involves a few key steps to ensure proper attachment and secure operation.
- Check Compatibility: Before installing the baler, ensure that it is compatible with your tractor. Check the specifications and requirements provided by the baler manufacturer to ensure it can be safely attached to your tractor's three-point hitch or mounting brackets.
- Position the Tractor: Park the tractor on a level surface and engage the parking brake. Ensure that the tractor is turned off and the PTO is disengaged.
- Align the Baler: Position the mini hay round baler behind the tractor, aligning it with the three-point hitch or mounting brackets. Ensure that the baler's hitch or brackets are at the correct height for attachment.
- Attach the Lower Linkage: Lower the three-point hitch of the tractor to align the lower linkage arms with the baler's hitch or brackets. Insert the lower linkage pins through the appropriate holes on both sides and secure them with the locking devices provided.
- Attach the Top Link: Connect the top link of the tractor to the baler's top link bracket. Adjust the length of the top link to ensure proper alignment and maintain the desired working position of the baler. Double-check that all attachment points are securely fastened and locked.
- Connect the PTO Shaft: Locate the PTO shaft on the baler and align it with the PTO output shaft on the tractor. Slide the PTO shaft onto the tractor's PTO shaft, ensuring that the splines engage properly. Secure the PTO shaft with the provided safety chain or locking mechanism.
- Test Operation: Start the tractor and engage the PTO. Observe the rotation of the baler's components to ensure smooth operation. Check for any unusual noises or vibrations that may indicate improper installation or alignment.
Common Troubleshooting of Mini Hay Round Baler
Troubleshooting common issues with a tractor-mounted mini hay round baler involves identifying and addressing problems that can affect its performance and the quality of the bales produced.
- Baler Not Starting or Operating: PTO connection issues, insufficient hydraulic pressure, or electrical faults. Ensure the PTO shaft is correctly connected and that the tractor's PTO output matches the baler's requirements. Check the hydraulic system for leaks or low pressure and repair as necessary. Inspect electrical connections and fuses for faults.
- Uneven or Loose Bales: Incorrect tension settings, uneven windrow feeding, or worn parts. Adjust the baler's tension settings according to the manufacturer's instructions. Ensure even and consistent feeding of the windrow into the baler. Replace any worn belts, rollers, or other parts affecting bale formation.
- Baler Jamming or Clogging: Overfeeding, wet or overly dry material, or mechanical obstructions. Feed the material at a consistent rate to avoid overloading the baler. Avoid baling excessively wet or dry material. Clear any obstructions in the baler's intake or mechanism.
- Bales Not Tying or Wrapping Properly: Twine or net wrap issues, malfunctioning tying or wrapping mechanism, or incorrect settings. Check and refill twine or net wrap supplies. Inspect the tying or wrapping mechanism for damage or malfunctions and repair or adjust as necessary. Ensure settings for tying or wrapping are correctly configured.
- Excessive Wear or Damage to Baler Components: Lack of maintenance, incorrect settings, or operating beyond capacity. Regularly inspect and maintain the baler, including lubrication and part replacements. Adjust settings to match the operating conditions and material being baled. Avoid operating the baler beyond its designed capacity.
- Poor Baler Performance or Efficiency: Incorrect tractor-baler setup, improper PTO speed, or baler not leveled. Ensure the baler is correctly attached and leveled on the tractor. Adjust the PTO speed to match the baler's requirements. Check that the baler is properly configured for the tractor's capabilities.
Why Choose AGKNX's Mini Hay Round Baler?
AGKNX Agricultural Machinery Co., Ltd. has been engaged in the research and development of agricultural machinery, such as PTO shafts, agricultural gearboxes, agricultural chains, agricultural pulleys, and agricultural sprockets. Our company has more than 100 employees, among which there are 20 technical technical staff and five senior R&D personnel. Besides, we have abundant financial resources and two advanced casting, forging, machining, heat treatment, and lacquering production lines, and we use CAD computer-aided design system.
Our production technology is strong and the equipment is advanced, including lathing, milling, planing, stamping, cutting plate, and electric welding. We have accumulated more than ten years of experience in production, and mainly produce farming machinery, planting machinery, harvesting machinery and its accessories, and matching machines, which are set up by the main tractor manufacturers in China. Our main products are PTO shafts, agricultural gearboxes, flail mowers, lawn mowers, sickle bar mowers, rotary mowers, rotary tillers, land levelers, fertilizer spreaders, furrow ploughs, hay rakes, disc harrows, disc blades, disc ridgers, disc ploughs, potato planters, potato harvester, corn seeder, wheat seeder, vegetable seeder, post hole diggers, boom sprayers, agricultural subsoiler, agricultural trailers, disc mower, finger wheel rake, large round baler, mini round baler, PTO wood chipper, diesel wood chipper, log splitter, front end loader, backhoe, snow blower, road sweeper, etc. The above series of products are complete in specifications, excellent in performance, and reliable in quality. Our products are sold all over the country and are exported to many countries and regions in Europe, America, Africa, the Middle East, and Southeast Asia all year round.
With our strong commitment to quality, AGKNX has earned several international certificates, including CE, ISO9001, and ISO14001. We also offer customized services, accepting specific requirements and specifications from clients to create products that cater to their individual needs. Our comprehensive production facilities allow us to create high-quality products consistently. We understand the importance of after-sales service, thus, we provide excellent customer support, offering quick responses to queries, effective solutions to problems, and reliable warranty coverage. The fulfilling experience that we offer to our clients has earned us their trust and loyalty, with a high customer retention rate.
Choosing AGKNX's Mini Hay Round Baler is not just about purchasing a piece of machinery. It's about investing in a reliable partner that is dedicated to your success. With AGKNX, you can count on premium quality products, exceptional service, and unwavering support.
Author: Yjx