Presenting the brand-new DWC22 Drum Wood Chipper Shredder. This top-notch piece of machinery, designed specifically for farms, is powered by a robust diesel engine available in 18hp, 22hp, or 40hp options. Built to be durable and efficient, it boasts features such as two rotating blades and a stationary blade, a hydraulic feeding system, and a maximum chipping diameter of 20cm/8 inches. This new machine is ready to revolutionize your wood chipping tasks.
The Advantages of the DWC22 Drum Wood Chipper Shredder
The DWC22 Drum Wood Chipper Shredder brings a host of benefits to its users, making it an excellent investment for farms and wood processing industries. Here are six significant advantages that this machine offers:
- Powerful Diesel Engine: The heart of the DWC22 Wood Chipper Shredder lies in its potent diesel engine. This engine not only offers reliable power but also ensures high performance even under heavy-load conditions.
- Versatile Use: This tool is designed for chipping wood, making it ideal for handling round logs, square blocks, wood staff, and more. Its maximum chipping diameter of 20cm lends it the ability to tackle larger wood pieces with ease.
- Hydraulic Feeding System: The DWC22 features a hydraulic feeding system, enabling easy control over the feeding rate and ensuring consistent results every time.
- Customizable Color: The DWC22 Wood Chipper Shredder can be customized in various colors, including red, green, and orange, to match your farm's color scheme or personal preference.
- Electric Start: The machine's electric start system ensures quick and easy start-ups, reducing downtime and boosting productivity.
- CE and ISO Certified: This wood chipper shredder is CE and ISO certified, ensuring it is safe and reliable to use.
Applications of the DWC22 Drum Wood Chipper Shredder
The DWC22 Drum Wood Chipper Shredder is designed to handle a wide range of wood chipping tasks. Here are six ways this machine can be utilized:
- Wood Processing: This machine is ideal for turning round logs, square blocks, and wood staff into small, manageable wood chips.
- Farming: Farms can use this wood chipper shredder to clear fallen trees, branches, and other wood debris, turning them into wood chips for various uses.
- Landscaping: Landscape companies can utilize this machine for chipping wood and tree branches from landscape renovation projects.
- Recycling: The DWC22 can turn wood waste into wood chips, which can then be recycled into new products, such as mulch, compost, or biomass fuel.
- Forestry: Forestry sectors can use this machine to manage forest waste by chipping fallen trees and branches.
- Woodworking: Woodworking shops can use this machine to chip off-cut wood pieces into wood chips for easy disposal or reuse.
Working Principle of the Diesel Wood Chipper
A diesel wood chipper is a powerful machine designed to reduce tree limbs, branches, and lumber waste into smaller wood chips. The DWC22 Wood Chipper Shredder operates on this principle:
- Diesel Engine Power Source: The heart of a diesel wood chipper is its diesel engine, which provides the power needed for the chipping operation. Diesel engines are chosen for their reliability, long life, and fuel efficiency, especially under heavy-load conditions. The engine drives the chipper??s main components: the cutting mechanism (disc or drum) and the hydraulic feeding system if equipped.
- Cutting Mechanism: The DWC22 uses a disc with blades mounted on its surface. As the disc spins at high speeds, the wood fed into the machine is cut into chips by the blades. The size of the chips can be adjusted by changing the blades or using screens.
- Feeding System: Many diesel wood chippers include a hydraulic feeding system that consists of rollers or conveyors to automatically feed the wood into the cutting mechanism. This system allows for consistent feeding rates and reduces the manual labor required to operate the chipper. Smaller models may require manual feeding of wood into the chipper.
- Wood Chipping Process: Once the wood is introduced into the chipper, either manually or via the hydraulic feeding system, it is quickly cut into small chips by the rapidly spinning blades of the disc. The generated wood chips are then ejected from the machine through a chute or blower system. The direction of the discharge chute can usually be adjusted to direct the chips into a container, onto the ground, or into the back of a truck for removal or further processing.
- Control and Adjustment: Operators can control the size of the wood chips by adjusting the distance between the blades and the counter-knife or by changing the screen size in models that use screens. The feed rate and the speed of the cutting mechanism can also be adjusted to suit different types of wood and achieve the desired chipping efficiency.
Operating Precautions of the Diesel Wood Chipper
Operating a diesel wood chipper safely and efficiently requires adherence to specific precautions to prevent accidents and ensure the machine's longevity. Here are essential operating precautions for users of diesel wood chippers:
- Inspect the Machine Before Use: Conduct a pre-operation inspection to check for loose bolts, leaking fluids, and damaged components, and ensure that safety devices are functional. Check the chipper blades for sharpness and wear, as dull blades can affect performance and safety.
- Check the Work Area: Ensure the area around the wood chipper is clear of obstacles, bystanders, and pets. Establish a safety zone around the chipper and use barriers or signs if necessary to keep unauthorized persons at a safe distance.
- Secure the Chipper: If the wood chipper is trailer-mounted, ensure it is properly hitched to a vehicle or securely blocked to prevent movement during operation.
- Start the Engine Safely: Start the diesel engine according to the manufacturer's instructions, typically ensuring it is in neutral with no load on the machine. Allow the engine to warm up before beginning chipping operations.
- Feed Material Carefully: Only feed material that the wood chipper is designed to handle. Avoid chipping materials containing metal, stones, or other foreign objects that could damage the chipper or pose a safety hazard. Use the appropriate feeding tools or methods recommended by the manufacturer, such as push sticks or hydraulic feeders, to keep hands and body parts away from the feed chute.
Common Troubleshooting of the DWC22 Drum Wood Chipper Shredder
Troubleshooting common issues with a diesel wood chipper involves identifying and addressing problems that can affect its performance and operation. Here are several common issues encountered with diesel wood chippers and tips for troubleshooting:
- Engine Won't Start or Runs Poorly: Check if there's enough diesel fuel in the tank. Ensure that the fuel is fresh and not contaminated. Verify that the battery is charged and that all electrical connections are secure and corrosion-free. Inspect the air filter for blockages or excessive dirt and clean or replace it as necessary.
- Excessive Vibration: Ensure that the chipper blades are evenly worn and properly balanced. Blades that are unevenly worn or improperly installed can cause vibration. Check for any loose bolts or parts in the chipper mechanism and engine mountings. Tighten as needed.
- Reduced Chipping Efficiency or Irregular Chip Size: Inspect the blades for dullness or damage. Sharpen or replace the blades according to the manufacturer's instructions. Adjust the feed rate according to the size and type of material being chipped. Overfeeding can lead to reduced efficiency. Ensure you're chipping material suitable for your machine's specifications.
- Wood Chipper Feeds Material Slowly or Not at All: For chippers with hydraulic feed systems, check the hydraulic fluid level and refill if necessary. Inspect the hydraulic lines for leaks and the hydraulic feed motor and pump for proper operation. Clear any obstructions in the feeder mechanism that may be hindering material feed.
- Overheating Engine: Ensure the radiator and cooling system are clean and free of debris. Check the coolant level and refill if needed. Avoid overloading the chipper and ensure it's used within the recommended environmental conditions and operational limits.
- Unusual Noises During Operation: Listen for grinding or squealing noises that may indicate bearing or gear wear. Inspect and replace worn components as necessary. Check for stones, metal, or other foreign objects that may have entered the chipper and remove them.
Why Choose AGKNX's Diesel Wood Chipper?
AGKNX Agricultural Machinery Co., Ltd. has been engaged in the research and development of agricultural machinery, such as PTO shafts, agricultural gearboxes, agricultural chains, agricultural pulleys, and agricultural sprockets. Our company boasts more than 100 employees, among which there are 20 technical staff and five senior R&D personnel.
We have ample financial resources and two advanced casting, forging, machining, heat treatment, and lacquering production lines. We utilize the CAD computer-aided design system, ensuring strong production technology and advanced equipment, including lathing, milling, planing, stamping, cutting plate, and electric welding. With over a decade's experience in production, we mainly produce farming machinery, planting machinery, harvesting machinery and its accessories, and matching machines, which are set up by the main tractor manufacturers in China.
Our products are complete in specifications, excellent in performance, and reliable in quality. They are sold all over the country and are exported to many countries and regions in Europe, America, Africa, the Middle East, and Southeast Asia all year round.
Choosing AGKNX means choosing professionalism, international certifications, customized services, state-of-the-art production facilities, and excellent after-sales services.
Author: Yjx