Offset Square Baler for Pickup Wheat Straw and Corn Stalk
An offset square baler is a type of agricultural machinery used to collect and compress harvested crops, such as hay or straw, into rectangular bales for storage or transportation. It is called “offset” because the pickup and baling mechanisms are positioned to one side of the machine, rather than being centered. The offset design of the square baler provides several advantages. It allows the machine to operate closer to field edges and fences, minimizing the chances of damaging the crop or the equipment. Additionally, the offset configuration improves visibility for the operator, making it easier to monitor the baling process and ensure the quality of the bales.
The Offset Square Baler is an indispensable tool for modern farms. This machine, model RXFK2060, is a square baler designed for efficient pickup of grass, silage, hay, rice, and wheat straw. Manufactured by a reputable company, it comes in a compact size of 4200x2490x1600 and weighs 1030 kg. The baler is wrapped in durable nylon string, ensuring a reliable function and longevity. It is CE certified and comes with a one-year warranty. After-sales service includes free spare parts, field installation, commissioning and training, field maintenance and repair service, video technical support, and online support.
An offset square baler is a type of agricultural machinery used to collect and compress harvested crops, such as hay or straw, into rectangular bales for storage or transportation. It is called "offset" because the pickup and baling mechanisms are positioned to one side of the machine, rather than being centered.
The offset design of the square baler provides several advantages. It allows the machine to operate closer to field edges and fences, minimizing the chances of damaging the crop or the equipment. Additionally, the offset configuration improves visibility for the operator, making it easier to monitor the baling process and ensure the quality of the bales.
Offset Hay Square Baler Specifications
model | RXFK2060 |
Dimensions | 4200x2490x1600mm |
Structural weight | 1030kgs |
Working width | 1300mm |
Spring teeth No.s | 32 |
Plunger stroke | 600mm |
Plunger frequency | 92 times/min |
Working capability | 80-240bales/hour |
Cross-section of bales | 320x420mm |
Length of bales | 30-1000mm adjustable |
Matching power | Above 25HP |
PTO RPM | 300-1200mm adjustable |
The Advantages of the Offset Square Baler
Investing in an Offset Square Baler brings numerous benefits to your farming operations, such as:
- Efficient Operation: The baler is designed to pick up grass, silage, hay, rice, and wheat straw swiftly and effectively.
- Compact Design: With dimensions of 4200x2490x1600, it is a space-efficient choice for any size of farm.
- Durable Construction: The baler is constructed with high-quality materials and wrapped in nylon string for enhanced durability.
- After-Sales Support: Comprehensive after-sales service ensures smooth operation and minimal downtime.
- Manufacturer Warranty: The one-year warranty provides extra assurance and peace of mind.
- CE Certification: The baler meets international standards, ensuring its quality and safety.
Applications of the Offset Square Baler
The Offset Square Baler is incredibly versatile, offering a wide range of applications:
- Hay Baling: This machine is ideal for gathering and baling hay, making it essential for livestock farms.
- Silage Making: It can also pick up and bale silage, an essential feed for ruminant animals.
- Rice Straw Baling: Rice straw can be efficiently collected and baled for various uses.
- Wheat Straw Baling: The machine can also be used to bale wheat straw for animal feed or composting.
- Field Cleanup: The baler can be used to tidy up fields after harvest, reducing waste and improving field conditions.
- Landscape Maintenance: It can also be used in non-agricultural settings for landscape maintenance and cleanup.
Working Principle of the Tractor Mounted Offset Hay Square Baler
The working principle of a tractor-mounted offset hay square baler involves several steps to efficiently collect, compress, and bundle hay into compact, square-shaped bales. This process is vital for agricultural operations as it facilitates the easy handling, transportation, and storage of hay. Here's a breakdown of how it works:
1. Power Source: The operation begins with the tractor, which serves as the power source. The baler is attached to the tractor via a three-point hitch and is powered by the tractor's Power Take-Off (PTO) shaft. The PTO transfers the tractor's engine power to the baler's mechanical systems.
2. Hay Collection: As the tractor moves the baler through the field, a pickup mechanism on the baler (comprising of tines or reels) lifts the cut hay from the ground and feeds it into the baling chamber.
3. Compression and Bale Formation: Inside the baling chamber, a reciprocating plunger compresses the hay against the chamber's walls. This action not only compacts the hay but also gradually forms it into a dense, square shape. The baler is equipped with a mechanism (either mechanical or electronic) to monitor the developing bale's size. When the bale reaches the pre-set size, the baler triggers the tying mechanism.
4. Bale Tying and Ejection: Tying the Bale: Using twine or wire, the baler wraps around the compressed hay to secure it. This step is critical for maintaining the bale's shape and integrity. The tying mechanism, often consisting of knotters, ensures the twine is knotted securely around the bale. Once tied, the finished bale is ejected from the baler onto the field. Some balers may have a kicker mechanism to help direct the bale away from the baler's path.
5. Operation Control: Operators can control various aspects of the baling process, such as the density of the bales and the length of the bales, through adjustments on the baler. These adjustments can be manual or, in more advanced models, electronic.
How to Install the PTO Hay Offset Square Baler to Tractor?
Installing a PTO-driven offset square baler to a tractor involves several steps to ensure a secure connection for efficient operation. While specifics can vary by baler and tractor model, here's a general guide to help you through the process. Always refer to the manufacturer's instructions for both your tractor and baler for detailed guidance.
Step 1: Position the Baler: Position the tractor close to the baler, ensuring both are on stable, level ground to facilitate the hookup process.
Step 2: Align and Attach the Baler: If the baler attaches via a three-point hitch, align the tractor's hitch arms with the baler's mounting points. Securely insert and fasten the hitch pins and locking clips. For balers that connect to a drawbar, align the baler's tow hitch with the tractor's drawbar and insert the hitch pin, securing it with a locking clip.
Step 3: Connect the PTO Shaft: Connect one end of the PTO shaft to the tractor's PTO output, ensuring it locks into place. Connect the other end to the baler's PTO input, again ensuring a secure connection. Adjust the PTO shaft length if necessary to accommodate the distance between the tractor and baler. Ensure there is enough clearance for the shaft to rotate freely without binding or excessive slack.
Step 4: Hydraulic and Electrical Connections (if applicable): If the baler requires hydraulic power for functions like gate operation, connect the hydraulic hoses from the baler to the tractor's hydraulic outlets. Ensure a tight and leak-free connection. For balers with electronic controls or monitoring systems, connect any required electrical cables from the baler to the tractor's electrical outlets.
Step 5: Safety Checks: Double-check all connections (hitch, PTO, hydraulic, electrical) to ensure they are secure. Verify that all safety shields and guards, especially on the PTO shaft, are in place and secure.
Step 6: Test Operation: With the tractor in a safe, open area, start the engine and engage the PTO at a low speed. Observe the baler's operation, checking for any unusual noises or movements. Ensure all baler functions operate smoothly and correctly.
Common Troubleshooting of the Offset Square Baler
Troubleshooting common issues with an offset square baler is crucial for maintaining its efficiency and extending its service life. Here are some frequent problems and their potential solutions:
1. Baler Not Forming Bales Properly
- Cause: Inadequate tension on the bale chamber or incorrect plunger timing.
- Solution: Adjust the tension settings according to the manufacturer’s instructions and check the timing of the plunger to ensure it is synchronized with the feeding mechanism.
2. Baler Knots Failing
- Cause: Worn knotter parts, incorrect twine type, or improper tension.
- Solution: Inspect and replace any worn knotter components. Ensure you're using the correct twine type for your baler and adjust the twine tension as recommended by the manufacturer.
3. Baler Jamming or Blocking
- Cause: Overfeeding or debris in the bale chamber.
- Solution: Reduce the amount of material being fed into the baler at one time. Clear any debris from the bale chamber and pickup area.
4. Uneven Bales
- Cause: Uneven feeding or misadjusted pickup.
- Solution: Adjust the pickup mechanism for even feeding and ensure the windrow is evenly distributed before baling.
5. Excessive Twine Breakage
- Cause: Sharp edges around the knotter mechanism or the use of low-quality twine.
- Solution: Inspect the knotter mechanism for sharp edges and smooth or replace as necessary. Use high-quality twine recommended by the manufacturer.
6. High Power Requirement or Excessive Load on Tractor
- Cause: Overcompaction of bales or baler settings not adjusted to current crop conditions.
- Solution: Adjust the bale density settings to match the crop conditions. Ensure the baler is properly lubricated to reduce friction.
7. Poor Cut Quality or Missed Crops
- Cause: Dull or damaged pickup tines or knives.
- Solution: Inspect and replace any dull or damaged tines or knives. Adjust the pickup height if necessary.
8. Baler Moving Erratically or Difficult to Control
- Cause: Incorrect tire pressure or issues with the hitch alignment.
- Solution: Check and adjust the tire pressure on the baler. Ensure the baler is correctly hitched to the tractor, with appropriate weight distribution.
Why Choose XinLan's Hay Square Baler?
XinLan Agricultural Machinery Co., Ltd. is a prominent manufacturer with over 10 years of experience in producing high-quality agricultural machinery. Our range includes PTO shafts, agricultural gearboxes, rotary tillers, and a variety of other farming, planting, and harvesting machinery. We also offer customized services to meet the unique needs of each customer.
Our company is staffed with over 100 dedicated employees, including 20 technical staff and five senior R&D personnel. We are equipped with advanced production lines for casting, forging, machining, heat treatment, and lacquering, along with a state-of-the-art CAD computer-aided design system.
At XinLan, we are committed to delivering superior quality in every product. Our machinery is reliable, built to last, and complies with international standards of quality and safety. We offer comprehensive after-sales services, including free spare parts, field installation, commissioning and training, field maintenance and repair service, video technical support, and online support.
When you choose XinLan, you choose cutting-edge technology, superior quality, and exceptional customer service. Experience the XinLan difference today.
Author: Yjx