Orchard Sprayer Gearbox D-21A 1:4.5 Replacement of Comer Gearbox

Product Specifications

Note: Our products are replacement parts and not original equipment. We provide perfect replacement products for original equipment. If you need to purchase the original equipment, please contact the original supplier.

Product Dimensions

Overview of Orchard Sprayer Gearbox D-21A 1:4.5 Replacement of Comer Gearbox

The Orchard Sprayer Gearbox D-21A 1:4.5 is a high-performance agricultural gearbox designed as a replacement for the Comer Gearbox in orchard spraying equipment. Specifically engineered for use in sprayers, this gearbox features a robust and efficient design that ensures reliable operation under demanding agricultural conditions. With a gear ratio of 1:4.5, it is built to optimize power transmission, delivering the necessary torque and speed required to operate sprayer systems effectively.

Constructed from durable materials, the D-21A gearbox is resistant to wear, corrosion, and harsh environmental factors, making it ideal for prolonged use in diverse orchard settings. The gearbox is known for its compatibility with various sprayer models and its ability to provide smooth and consistent performance, ensuring even chemical or water distribution for optimal crop care. Additionally, it is designed with ease of installation and maintenance in mind, ensuring minimal downtime for farmers.

Typical Applications of Orchard Sprayer Gearbox D-21A

The Orchard Sprayer Gearbox D-21A is a critical component in agricultural equipment, specifically designed for use in orchard sprayers. Its robust design and reliable performance make it suitable for a variety of applications in the agricultural sector, particularly in tasks that require efficient and precise spraying of liquids such as fertilizers, pesticides, herbicides, and water. Here are some typical applications of the Orchard Sprayer Gearbox D-21A:

1. Orchard Spraying Operations: The primary application of the D-21A gearbox is in orchard sprayers, where it ensures the efficient operation of spraying mechanisms. Its 1:4.5 gear ratio allows for the proper power transfer from the tractor's PTO (Power Take-Off) to the sprayer pump, enabling the pump to generate the necessary pressure for even liquid dispersion. This ensures optimal coverage of crops, including fruit trees, nut trees, and other high-value orchard crops, improving yield and crop health.

2. Vineyard Management: In vineyards, where precision spraying is crucial to protect grapevines from pests and diseases, the D-21A gearbox plays a vital role. Its durable construction ensures reliable operation in rugged terrains and extended use during peak growing seasons. The gearbox allows sprayers to deliver a uniform spray pattern, which is essential for maintaining the health and quality of grapevines.

3. Row Crop Spraying: While primarily used in orchards, the D-21A gearbox is also utilized in sprayers for row crops such as vegetables and other field crops. Its ability to handle various spraying tasks with consistent performance makes it a versatile choice for farmers managing diverse agricultural operations.

Advantages of Orchard Sprayer Gearbox D-21A 1:4.5 Replacement of Comer

The Orchard Sprayer Gearbox D-21A offers several benefits when used in orchard spraying applications:

1. Optimal Power Transmission Efficiency: The Orchard Sprayer Gearbox D-21A features a 1:4.5 gear ratio, enabling efficient power transmission from the tractor’s PTO to the spraying pump. This ensures that the pump operates at the ideal speed and pressure for consistent liquid dispersion, maximizing the effectiveness of spraying while reducing energy loss and operational strain.
2. Durable Construction for Long-Term Use: Built with high-quality, wear-resistant materials, the D-21A gearbox is designed to withstand harsh agricultural environments. Its robust construction ensures resistance to corrosion, dirt, and moisture, which are common in orchard settings. This durability reduces the need for frequent replacements, offering long-term reliability and cost savings for farmers.
3. Consistent and Uniform Spraying Performance: The gearbox ensures the sprayer pump operates smoothly, enabling even and consistent application of pesticides, herbicides, fertilizers, or water. This uniform spraying minimizes the risk of over- or under-application, which can harm crops or reduce yield, and helps ensure optimal crop protection and growth.
4. Versatility Across Agricultural Applications: While primarily used for orchard spraying, the D-21A gearbox is versatile enough to support various agricultural operations, including vineyard management and row crop spraying. Its compatibility with multiple sprayer types makes it a flexible choice for farmers with diverse crop management needs, enhancing its overall utility.
5. Improved Crop Yield and Health: By ensuring accurate and efficient application of agricultural chemicals, the gearbox helps protect crops from pests and diseases while promoting proper nutrient absorption. This contributes to healthier plants and higher yields, making it an invaluable tool for orchard management and overall agricultural success.

How to Replace a Damaged Gearbox D-21A for Orchard Sprayer

Replacing a damaged gearbox D-21A in an orchard sprayer requires careful steps to ensure proper installation. Here is a general guide on how to replace the gearbox:

1. Disconnect the Power Source: Always disconnect the sprayer from the tractor's PTO (Power Take-Off) to ensure safety during the replacement. Ensure the tractor is turned off and the PTO shaft is disengaged. This step eliminates the risk of accidental movement or injury while working on the gearbox.
2. Remove the Damaged Gearbox: Loosen and remove all bolts, screws, or clamps securing the damaged gearbox to the sprayer. Carefully detach the PTO shaft and other connected components. Keep track of any small parts like bolts or washers to ensure they can be reused. Clean the mounting area to remove dirt, grease, or debris.
3. Prepare the New Gearbox: Inspect the new D-21A gearbox for any manufacturing defects or shipping damage. Apply grease or lubricant to the input and output shafts to ensure smooth operation and prevent premature wear. Confirm that the new gearbox matches the alignment and dimensions of the sprayer’s mounting points.
4. Install the New Gearbox: Position the new D-21A gearbox onto the mounting area and secure it using bolts, screws, or clamps. Attach the PTO shaft and any additional components in the correct order. Tighten all connections to the manufacturer’s recommended torque specifications and ensure the gearbox is aligned correctly.
5. Test the Installation: Reconnect the sprayer to the tractor's PTO and start the tractor at a low speed. Engage the PTO and observe the gearbox’s performance. Check for any unusual noises, vibrations, or leaks. Ensure the sprayer operates smoothly and the gearbox transmits power effectively to the pump.

Agricultural PTO Shaft for Orchard Sprayer Gearbox

An Agricultural PTO Shaft and an Orchard Sprayer Gearbox are crucial components in modern agricultural machinery, working together to improve efficiency in farming operations. The PTO shaft is a mechanical device used to transfer power from a tractor to an attached implement, such as an orchard sprayer. It ensures a consistent and reliable transmission of rotational energy, enabling the implement to perform its designated task.

The Orchard Sprayer Gearbox, on the other hand, is a specialized component within the sprayer that adjusts and manages the rotational speed and torque received from the PTO shaft. This gearbox ensures that the sprayer operates at the optimal speed for even and effective spraying of pesticides, fertilizers, or other liquids across orchards. By controlling the output rotation, the gearbox helps maintain precision, reduces wear on machinery, and ensures efficient power usage.

The connection between the PTO shaft and the orchard sprayer gearbox is vital, as the shaft transmits power from the tractor to the gearbox, which then distributes it to the sprayer's mechanical components, such as pumps and nozzles. Together, they enable farmers to cover large areas efficiently, reducing manual labor and ensuring better crop health.

Why Choose AGKNX's Orchard Sprayer Gearbox?

AGKNX is a prominent manufacturer of high-performance orchard sprayer gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. Our orchard sprayer gearboxes are a powerful replacement option for Comer Industries, Omni Gear, Bondioli & Pavesi, and other brands of gearboxes. Our technical staff can reconfigure an existing design or assist you in designing a custom orchard sprayer gearbox if a standard or existing design does not fit your application.

Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing an agricultural gearbox. If you want to buy an orchard sprayer gearbox, please get in touch with us.

Our company has several advantages:

1. Quality Products: Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.
2. Wide Range of Products: We offer an extensive selection of aftermarket spare parts for leading agricultural machinery brands. Our diverse product range meets the varied needs of farmers and businesses worldwide.
3. Competitive Prices: We provide top-quality products at competitive prices, offering exceptional value without compromising on quality. Our efficient manufacturing and strategic partnerships help keep costs low.
4. Excellent Customer Service: Customer satisfaction is our priority. Our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice.
5. Fast Delivery: We understand the importance of timely delivery in agriculture. Our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations.
6. Customization Products: We offer tailored solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.

At AGKNX, we are committed to providing our customers with high-quality orchard sprayer gearboxes that deliver reliable and efficient performance. Contact us today to learn more about our products and services.