Orchard Sprayer Gearbox D-27A 1:3.7 Replacement of Comer Gearbox

Product Specifications

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Overview of Orchard Sprayer Gearbox D-27A 1:3.7 Replacement of Comer Gearbox

The Orchard Sprayer Gearbox D-27A 1:3.7 is a robust and efficient replacement for the Comer Gearbox commonly used in agricultural sprayers. Designed to meet the rigorous demands of modern orchard spraying equipment, this gearbox boasts a reliable 1:3.7 gear ratio, allowing for optimal power transfer and rotation speed appropriate for high-performance spraying applications. Its heavy-duty construction ensures durability, even under continuous use in challenging environments, such as dusty, wet, or debris-laden orchards.

The D-27A is engineered to handle the torque and load requirements of sprayer pumps, ensuring consistent and even application of pesticides, fertilizers, or other agricultural chemicals. This gearbox is compatible with a range of PTO (Power Take-Off) drive systems, making it a versatile replacement option for Comer gearboxes in various orchard sprayer models. Additionally, it features high-quality materials, precision-machined components, and corrosion-resistant finishes, ensuring a long operational life with minimal maintenance.

Typical Applications of Orchard Sprayer Gearbox D-27A

The Orchard Sprayer Gearbox D-27A is a versatile and essential component in agricultural machinery, specifically designed to optimize the performance of orchard sprayers. Its primary application is in powering the sprayer pump, which ensures the effective and even distribution of agricultural chemicals, such as pesticides, herbicides, fungicides, and fertilizers, across orchards, vineyards, and other cultivated areas. This gearbox is critical in maintaining the efficiency and reliability of spraying operations, particularly in demanding applications where precision and consistency are vital.

One of its most common applications is in orchard spraying equipment used for protecting crops such as apples, citrus, peaches, and other fruit-bearing trees. The D-27A gearbox, with its 1:3.7 gear ratio, efficiently transfers power from the tractor’s PTO (Power Take-Off) system to the sprayer pump, ensuring the pump runs at the optimal speed and pressure. This enables the sprayer to produce a fine, uniform mist that can penetrate dense foliage and cover all surfaces of the trees, including the undersides of leaves, for maximum effectiveness in pest and disease control.

Additionally, the D-27A gearbox is frequently used in vineyard sprayers, where precise chemical application is essential for maintaining the health and productivity of grapevines. In these settings, the gearbox ensures the sprayer operates smoothly, even on uneven terrain or in tight rows, providing consistent coverage without over- or under-spraying. This is particularly important in vineyards where excessive chemical use can lead to environmental concerns or reduced crop quality.

Benefits of Orchard Sprayer Gearbox D-27A 1:3.7 Replacement of Comer

The Orchard Sprayer Gearbox D-27A offers several benefits for agricultural orchard spraying applications, making it a valuable component in orchard sprayers:

1. Optimized Power Transmission Efficiency: The D-27A gearbox is engineered with a precise 1:3.7 gear ratio, ensuring optimal power transfer from the tractor’s PTO to the sprayer pump. This efficiency allows the sprayer to operate at the correct speed and pressure, reducing energy loss and ensuring consistent chemical application, which is critical for effective pest and disease control.
2. Durable and Long-Lasting Construction: Built with high-quality materials and precision-machined components, the D-27A gearbox is designed to withstand harsh agricultural environments. Its corrosion-resistant finish protects against chemical exposure and moisture, ensuring a long service life even under continuous use in challenging conditions such as wet, dusty, or debris-laden orchards.
3. Enhanced Sprayer Performance: By providing smooth and reliable power delivery, the D-27A gearbox ensures that the sprayer pump operates without interruptions or fluctuations. This enhances the overall performance of the sprayer, enabling it to produce a fine, consistent mist that penetrates dense foliage and ensures complete coverage of crops for maximum effectiveness.
4. Wide Compatibility with Agricultural Equipment: The D-27A gearbox is designed to work seamlessly with various orchard sprayer models and PTO systems, making it a versatile replacement for many Comer gearboxes. Its compatibility with industry-standard equipment reduces downtime and eliminates the need for extensive modifications during installation, saving both time and costs for farmers.
5. Improved Chemical Application Precision: The consistent operation enabled by the D-27A gearbox ensures that agricultural chemicals are evenly distributed across the target area. This precise application reduces chemical wastage, prevents over-spraying or under-spraying, and minimizes environmental impact, all while achieving better crop protection and healthier yields.

How to Replace a Damaged D-27A Gearbox for Orchard Sprayer

Replacing a damaged D-27A gearbox in an orchard sprayer requires careful attention to detail and following specific steps to ensure a successful replacement process. Here is a general guide on how to replace a damaged D-27A gearbox for an orchard sprayer:

1. Disconnect the PTO Shaft and Sprayer Pump: Detach the PTO shaft from the gearbox by removing the securing pins or bolts. Next, disconnect the gearbox from the sprayer pump, ensuring you mark or remember the alignment of the components for the reinstallation. Keep all bolts, nuts, and washers in a safe place for reuse.
2. Drain Lubricant and Remove the Old Gearbox: Drain any lubricant from the old gearbox to prevent spills during removal. Using the appropriate tools, unbolt the gearbox from its mounting bracket or frame. Carefully lift the gearbox out of position, ensuring no surrounding components are damaged during removal. Clean the mounting area to prepare for the new gearbox.
3. Install the New D-27A Gearbox: Position the new D-27A gearbox in the same orientation as the old one. Align it with the sprayer pump and mounting bracket, ensuring all holes and components line up correctly. Secure the gearbox with bolts, tightening them evenly to prevent misalignment. Reattach the PTO shaft to the gearbox.
4. Lubricate and Test for Proper Operation: Fill the new gearbox with the appropriate lubricant as specified in the manual. Reconnect all components and test the sprayer by running the PTO system at a low speed. Check for smooth operation, proper alignment, and leaks. Tighten any loose connections if needed before full operation.
5. Secure All Connections and Finalize Installation: Once testing is complete, ensure all bolts, nuts, and connections are fully secured. Double-check that the PTO shaft and sprayer pump are properly aligned and free of obstructions to prevent damage during use. Replace any worn or damaged parts around the gearbox if necessary.

Agricultural PTO Shaft for Orchard Sprayer Gearbox

The Agricultural PTO Shaft and Orchard Sprayer Gearbox are essential components in modern agricultural machinery, working in tandem to ensure efficient power transmission and functionality in orchard spraying systems. The PTO shaft is a driveline device that transfers mechanical power from a tractor to attached implements, such as orchard sprayers. It acts as a robust link, enabling the tractor’s engine to power the sprayer's components, ensuring smooth operation.

On the other hand, the Orchard Sprayer Gearbox is a vital part of the sprayer itself. It converts and transmits the rotational energy received from the PTO shaft into the appropriate speed and torque needed to drive the sprayer's pumps, fans, or other mechanisms. This gearbox ensures that the sprayer operates efficiently and delivers consistent performance, optimizing the application of pesticides, fertilizers, or water across an orchard.

The PTO shaft connects the tractor to the sprayer, while the gearbox adapts the power to the sprayer's specific requirements. Together, they form a seamless system, enabling farmers to achieve precise and effective spraying, which is crucial for crop health and yield. Without this synchronized connection, the orchard sprayer cannot function, highlighting its critical role in agricultural operations.

Why Choose AGKNX's Orchard Sprayer Gearbox?

AGKNX is a prominent manufacturer of high-performance orchard sprayer gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. Whether you are looking for a replacement for Comer Industries, Omni Gear, Bondioli & Pavesi, or any other brand of gearbox, our orchard sprayer gearboxes are a powerful option.

Our technical staff can reconfigure an existing design or assist you in designing a custom orchard sprayer gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing an agricultural gearbox. If you want to buy an orchard sprayer gearbox, please get in touch with us.

1. Quality Products: Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.

2. Wide Range of Products: We offer an extensive selection of aftermarket spare parts for leading agricultural machinery brands. Our diverse product range meets the varied needs of farmers and businesses worldwide.

3. Competitive Prices: We provide top-quality products at competitive prices, offering exceptional value without compromising on quality. Our efficient manufacturing and strategic partnerships help keep costs low.

4. Excellent Customer Service: Customer satisfaction is our priority. Our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice.

5. Fast Delivery: We understand the importance of timely delivery in agriculture. Our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations.

6. Customization Products: We offer tailored solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.

At AGKNX, we are committed to providing the highest quality products and services to our customers. Contact us today to learn how our orchard sprayer gearboxes can benefit your agricultural operations.