Palm Oil Chains P101.6F2 P152F5 P152F14 P152F17 P152F29 Palm Oil Mill Chains
A Palm Oil Mill Chain is a specialized type of conveyor chain designed for use in the agricultural processing of palm oil, particularly within palm oil mills. It plays a critical role in transporting fresh fruit bunches (FFBs) and other materials through various stages of the oil extraction process, such as sterilization, threshing, pressing, and clarification. Crafted with superior tensile strength and abrasion resistance, our palm oil mill chains guarantee reliable performance, allowing for seamless production operations. Our meticulous manufacturing process includes detailed material selection, precision machining, specialized heat treatment, precise assembly, and pre-lubrication, resulting in chains that boast exceptional precision, durability, and abrasion resistance.
A Palm Oil Mill Chain is a specialized type of conveyor chain designed for use in the agricultural processing of palm oil, particularly within palm oil mills. It plays a critical role in transporting fresh fruit bunches (FFBs) and other materials through various stages of the oil extraction process, such as sterilization, threshing, pressing, and clarification. Crafted with superior tensile strength and abrasion resistance, our palm oil mill chains guarantee reliable performance, allowing for seamless production operations. Our meticulous manufacturing process includes detailed material selection, precision machining, specialized heat treatment, precise assembly, and pre-lubrication, resulting in chains that boast exceptional precision, durability, and abrasion resistance.
Typically made from durable materials such as carbon steel or stainless steel, they feature designs like straight plate solid pin or hollow pin configurations, often with extended pins and nuts for attachment flexibility. The chain ensures efficient movement of palm fruits to squeezing equipment, facilitating the production of crude palm oil, primarily in major producing regions like Malaysia and Indonesia. Its robust construction minimizes downtime and enhances mill productivity.
Palm Oil Chain Dimensions
CTS® Chain No. | Pitch | Roller diameter | Width between inner plates | Plate depth | Pin diameter | Pin length | Plate thickness | Tensile strength | Average tensile strength | Weight per meter | |
---|---|---|---|---|---|---|---|---|---|---|---|
P | d1 max | b1 min | h2 max | d2 max | L max | Lc max | t/T max | Q min | Q0 | q | |
mm | mm | mm | mm | mm | mm | mm | mm | kN/lbf | kN | kg/m | |
P101.6F2 | 101.60 | 47.60 | 18.20 | 38.10 | 19.10 | 48.00 | 65.0 | 5.0 | 97.8/22000 | 107.58 | 6.75 |
P0101.6F12 | 101.60 | 47.50 | 19.00 | 40.00 | 19.10 | 45.80 | 52.5 | 5.0/4.0 | 130.0/29224 | 143.00 | 6.84 |
P0101.6F15 | 101.60 | 66.70 | 26.00 | 50.00 | 26.90 | 65.80 | 87.0 | 7.1 | 200.0/45454 | 200.00 | 15.10 |
P152F5 | 152.40 | 66.70 | 25.40 | 50.00 | 26.90 | 61.20 | 80.0 | 7.1 | 134.0/30123 | 147.40 | 12.16 |
P152F14 | 152.40 | 47.60 | 18.20 | 38.10 | 19.10 | 48.00 | 52.0/50.5 | 5.0 | 89.0/20000 | 97.90 | 5.66 |
P152F17 | 152.40 | 66.70 | 25.40 | 50.80 | 27.00 | 67.50 | 95.0 | 8.0 | 163.3/36710 | 179.60 | 12.83 |
P152F29 | 152.40 | 66.70 | 25.40 | 50.80 | 27.00 | 69.50 | 111.5 | 9.0/8.0 | 200.0/45454 | 220.00 | 13.54 |
P0152F1 | 152.40 | 88.90 | 38.10 | 70.00 | 32.00 | 93.80 | 101.5 | 12.0/9.5 | 444.53/99930 | 488.98 | 30.28 |
P0152F3 | 152.40 | 66.70 | 25.40 | 50.80 | 27.00 | - | 110.0 | 8.0 | 163.3/36710 | 180.00 | 13.50 |
P0152F4 | 152.40 | 69.85 | 38.10 | 57.15 | 21.84 | 101.00 | 110.0 | 12.7 | 440.0/98912 | 484.00 | 22.77 |
P0152F7 | 152.40 | 88.90 | 38.00 | 61.00 | 31.80 | 83.50 | 92.0 | 10.0/8.0 | 380.0/85242 | 418.00 | 23.50 |
P0152F17 | 152.40 | 66.70 | 25.40 | 50.80 | 27.00 | 67.50 | 78.0 | 8.0 | 163.3/36710 | 179.63 | 12.83 |
P0152F22 | 152.40 | 66.70 | 26.00 | 50.00 | 27.00 | 59.30 | 69.8 | 7.0/5.0 | 200.0/45454 | 220.00 | 10.90 |
P0152F23 | 152.40 | 66.70 | 26.00 | 50.00 | 26.90 | 61.80 | 69.1 | 7.1/5.1 | 200.0/45454 | 220.00 | 10.90 |
P0152F24 | 152.40 | 88.90 | 38.00 | 60.00 | 32.00 | 85.40 | 96.0 | 10.0/8.0 | 380.0/85242 | 418.00 | 23.00 |
P0152F25 | 152.40 | 88.90 | 38.00 | 60.00 | 32.00 | 89.40 | 120.3 | 10.0 | 380.0/85242 | 418.00 | 24.20 |
P0152F26 | 152.40 | 66.70 | 26.00 | 50.00 | 26.90 | 65.80 | 87.0 | 7.1 | 200.0/45454 | 220.00 | 11.90 |
P0152F27 | 152.40 | 66.70 | 25.40 | 50.80 | 27.00 | 71.50 | 99.0 | 9.0 | 267.0/60022 | 293.70 | 14.00 |
Advantages of Palm Oil Mill Chain for Conveyor
Using a palm oil mill chain for conveyors in the palm oil production process offers several key advantages, particularly due to its specialized design and robust performance in demanding environments. Here are the primary benefits:
- High Tensile Strength: Palm oil mill chains are engineered to handle heavy loads, such as fresh fruit bunches (FFB) and palm kernels, without compromising structural integrity. This strength ensures reliable transportation across various stages of production, from sterilization to pressing.
- Abrasion Resistance: The harsh conditions in palm oil mills, including exposure to abrasive residues and debris, require durable equipment. These chains are built with materials and heat treatments that resist wear, extending their lifespan and reducing the frequency of replacements.
- Efficient Material Conveyance: Designed specifically for the palm oil industry, these chains enable smooth and consistent movement of materials through the production line. This efficiency minimizes bottlenecks, enhancing overall productivity and throughput.
- Durability in Harsh Conditions: Palm oil processing involves high temperatures, moisture, and acidic residues. Palm oil mill chains are often made from corrosion-resistant materials like alloy steel or feature protective coatings, ensuring they perform well under these challenging conditions.
- Customization Options: Available in various configurations—such as solid pin, hollow pin, or with attachments—these chains can be tailored to specific conveyor needs within the mill, offering versatility for different stages like threshing, digestion, or waste handling.
- Enhanced Safety: The robust design and reliable operation of palm oil mill chains reduce the risk of conveyor failures, ensuring a safer working environment for mill operators.
Palm Oil Chain Applications
Palm oil mill chains are specifically designed for use in the palm oil production process and are applied in various stages of material handling and processing within the mill. Their robust construction and specialized features make them ideal for conveying heavy, abrasive, and sometimes corrosive materials. Here are the key applications of palm oil chains in a palm oil mill:
- Fresh Fruit Bunch (FFB) Conveying: Palm oil chains are used in conveyor systems to transport freshly harvested fruit bunches from the loading area to the sterilization units. Their high tensile strength ensures they can handle the weight and volume of FFB efficiently.
- Sterilization Process: After loading into sterilization cages or vessels, these chains assist in moving the cages through the sterilization process, where the fruit is steamed to loosen the pulp. The chains’ resistance to heat and moisture is critical here.
- Threshing or Stripping: In the threshing stage, palm oil chains are employed in conveyors that transport sterilized bunches to the threshing machines, which separate the fruit from the stalks. The chains’ durability ensures consistent movement despite the abrasive nature of the stalks.
- Fruit Digestion and Pressing: Chains are used to convey the separated palm fruits to the digester and pressing machines, where the oil is extracted. Their ability to operate under high-temperature and oily conditions makes them suitable for this application.
- Empty Fruit Bunch (EFB) Handling: After threshing, the empty fruit bunches are transported away for disposal or further processing (e.g., biomass fuel). Palm oil chains manage this waste material effectively, even with its fibrous and bulky nature.
- Palm Kernel Conveying: In the kernel recovery process, these chains move palm kernels to cracking and separation units. Their precision and strength ensure minimal kernel loss and efficient handling.
Why Choose AGKNX's Agricultural Chains?
AGKNX is a leading manufacturer and supplier in the agricultural chain industry, renowned for its robust production capabilities and advanced technological expertise. Our company operates on a large scale, with state-of-the-art manufacturing facilities and a dedicated team of skilled engineers and professionals. We pride ourselves on our cutting-edge technology and innovation, which enable us to deliver high-quality products that meet global standards. Our commitment to excellence is reflected in our international certifications, ensuring that our products consistently exceed customer expectations.
Our agricultural chains are designed to offer superior performance and durability in various applications. Key features of our products include high tensile strength, resistance to wear and corrosion, and smooth operation under demanding conditions. We offer a diverse selection of chains, including rice harvester chains, C-type agricultural chains, CA-type agricultural chains, S-type agricultural chains, cane harvester chains, palm oil chains, ZGS38 combine harvester chains, corn head gathering chains, manure spreader chains, hay elevator chains, o-ring agricultural chains, steel pintle chains, rotary cultivator chains, etc. Each product is meticulously crafted to ensure optimal functionality and efficiency in the field.
Additional information
Edited by | Yjx |
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