RC100 Rotary Cutter Gearbox Replacement of Omni Gearbox

Product Specifications

Note: Our products are replacement parts and not original equipment. We provide perfect replacement products for original equipment. If you need to purchase the original equipment, please contact the original supplier.

Overview of RC100 Rotary Cutter Gearbox Replacement of Omni Gearbox

The RC100 Rotary Cutter Gearbox is the perfect replacement for Omni gearboxes. This gearbox is designed to handle the tough demands of rotary cutters, finishing mowers and rotary slashers with its robust and durable construction. With a horsepower range of 50-150 HP, this gearbox can handle heavy-duty cutting in agricultural settings.

The input shaft of this gearbox is 1 3/8 in 6 A Spline, while the output shaft is 15 Spline, providing a strong and reliable connection between the gearbox and the cutting implement. The 1:1.46 ratio of this gearbox ensures smooth and efficient operation of the rotary cutter, while the reverse rotation adds versatility to the cutting process.

The RC100 Rotary Cutter Gearbox is specifically designed for use in agricultural settings, making it the perfect choice for farmers and ranchers who need a reliable and durable gearbox for their rotary cutters and other cutting equipment. With this gearbox, you can expect superior performance and longevity, ensuring that your agricultural equipment continues to operate at peak efficiency for years to come.

Applications of RC100 Rotary Cutter Gearbox Replacement of Omni

The RC100 Rotary Cutter Gearbox is a crucial component used in the Omni rotary cutter, serving various functions and purposes. This gearbox is designed specifically for agricultural mowing applications, ensuring efficient and effective grass cutting in the field.

One of the main functions of the RC100 Rotary Cutter Gearbox is to transmit power from the tractor's power take-off (PTO) to the rotary cutter blades. This allows the blades to rotate at high speeds, cutting through thick grass and vegetation with ease. The gearbox's sturdy construction and durable materials ensure that it can handle the demanding conditions of agricultural mowing without compromising performance.

Furthermore, the RC100 Rotary Cutter Gearbox plays a crucial role in solving common issues faced by farmers and improving overall efficiency. Firstly, it provides a reliable and consistent power transfer, ensuring that the rotary cutter maintains a consistent cutting speed, regardless of the terrain or grass density. This helps to achieve a uniform and precise cut, enhancing the quality of the mowing operation.

Moreover, this gearbox offers a high level of torque multiplication, allowing the rotary cutter to effortlessly handle tough grass and vegetation. It improves the machine's ability to tackle heavy-duty cutting tasks, reducing the need for multiple passes and increasing productivity. Additionally, the gearbox's design minimizes power loss during transmission, maximizing the overall efficiency of the rotary cutter.

Advantages of RC100 Rotary Cutter Gearbox

The RC100 Rotary Cutter Gearbox is a highly advantageous component in agricultural mowing machines, providing numerous benefits over the Omni Gearbox. Here are some key advantages of using the RC100 Rotary Cutter Gearbox in farm equipment.

1. Enhanced Durability:

Designed with robust materials and superior engineering, the RC100 gearbox exhibits exceptional durability, ensuring prolonged and reliable performance even under heavy usage in challenging agricultural conditions. This gearbox is built to withstand the rigors of demanding mowing operations.

2. Improved Efficiency:

The RC100 Rotary Cutter Gearbox is engineered to enhance the overall efficiency of agricultural mowing machines. Its advanced design enables smoother power transmission, reducing energy loss and maximizing the power output for efficient cutting, resulting in reduced fuel consumption and increased productivity.

3. Versatile Applications:

With its versatile design, the RC100 gearbox can be easily integrated into various agricultural mowing machines, making it a flexible choice for farmers. Whether used in large-scale farms or smaller agricultural operations, this gearbox offers compatibility and adaptability to a wide range of machinery.

4. Low Maintenance:

The RC100 Rotary Cutter Gearbox requires minimal maintenance, reducing downtime and increasing operational efficiency. Its sturdy construction and high-quality components ensure prolonged service life with minimal wear and tear, resulting in cost savings for farmers.

5. Smooth Operation:

Equipped with precision-engineered gears and bearings, the RC100 gearbox offers smooth and quiet operation. This not only enhances the comfort of the operator but also reduces stress on the machine, leading to improved longevity and reduced vibrations.

6. Optimal Cutting Performance:

The RC100 Rotary Cutter Gearbox is specifically designed to deliver optimal cutting performance. Its precise gear ratios and efficient power transmission result in precise and uniform cutting, ensuring a high-quality finish in agricultural mowing operations.

How to Replace a Damaged RC100 Rotary Cutter Gearbox

The gearbox is a crucial component of the rotary cutter, responsible for transferring power from the driveline to the cutting blades. If you notice any signs of damage or malfunction, it's important to replace the gearbox to ensure the proper functioning of your rotary cutter.

Step 1: Safety Precautions

Before starting the replacement process, make sure to take the necessary safety precautions. Wear protective goggles and gloves to protect yourself from any potential injuries. Additionally, ensure that the rotary cutter is turned off and the power source is disconnected.

Step 2: Gathering Tools and Parts

Collect all the necessary tools and parts before you begin. You will need a socket wrench, socket set, pliers, torque wrench, and a new gearbox specifically designed for your RC100 Rotary Cutter. Refer to the manufacturer's manual for the correct gearbox part number.

Step 3: Removing the Old Gearbox

Start by removing the protective covers and shields that are covering the old gearbox. Use a socket wrench and socket set to remove the bolts securing the gearbox to the rotary cutter. Carefully disconnect any hydraulic hoses or drivelines connected to the gearbox.

Step 4: Inspecting the Driveline and Blades

While the old gearbox is removed, it's a good opportunity to inspect the driveline and cutting blades for any signs of damage or wear. Replace any damaged or worn components before installing the new gearbox.

Step 5: Installing the New Gearbox

Once the old gearbox is removed and the driveline and blades are inspected, it's time to install the new gearbox. Align the mounting holes of the new gearbox with the corresponding holes on the rotary cutter frame. Use a torque wrench to tighten the bolts securely.

Step 6: Reconnecting Hydraulic Hoses and Drivelines

Carefully reconnect any hydraulic hoses or drivelines that were disconnected in Step 3. Make sure all connections are secure and properly tightened.

Step 7: Testing the Rotary Cutter

Before putting the protective covers and shields back on, test the rotary cutter to ensure that the new gearbox is functioning correctly. Turn on the power source and engage the cutting blades. Observe the operation of the rotary cutter and listen for any unusual noises.

Step 8: Reassembling and Final Inspection

Once you have confirmed that the new gearbox is working properly, reassemble the protective covers and shields. Conduct a final inspection to ensure that everything is securely fastened and in the proper position.

Agricultural PTO Shaft for Rotary Cutter Gearbox

Agricultural PTO shafts are an essential part of many farm implements, including rotary cutter gearboxes. These shafts transmit power from the tractor's engine to the gearbox, which then powers the cutting blades of the rotary cutter. Without a reliable PTO shaft, the rotary cutter gearbox would be ineffective and unable to perform its vital role in the field.

The PTO shaft connects to the tractor's PTO output shaft and the gearbox's input shaft. When the tractor's engine is running, the PTO shaft rotates rapidly, transmitting power to the gearbox. The gearbox then converts the rotational energy into the proper torque and speed needed to power the cutting blades. The cutting blades can then be adjusted to achieve the desired cutting height and angle.

It is crucial to choose the right PTO shaft for your rotary cutter gearbox. The PTO shaft must be the correct length to ensure proper alignment between the tractor and the gearbox. It must also be able to handle the horsepower and torque requirements of the rotary cutter. A poorly matched PTO shaft can cause excessive wear and tear on the gearbox, leading to costly repairs and downtime.

When selecting a PTO shaft for your rotary cutter gearbox, it is essential to consider the quality of the materials used in its construction. High-quality shafts are typically made from durable materials such as steel and are designed to withstand the harsh conditions of agricultural work. They also feature safety features such as shear bolts or slip clutches that can help prevent damage to the gearbox in case of overload or blockage.

Why Choose AGKNX's Rotary Cutter Gearbox?

As one of the experienced rotary cutter gearbox manufacturers, AGKNX offers a wide range of high-performance rotary cutter gearboxes to meet your needs. Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.

There are several rotary cutter gearboxes for sale on AGKNX, including 40 HP, 60 HP, 75 HP, 90 HP, and 100 HP rotary cutter gearboxes, as well as rotary cutter gearbox seals. Additionally, we offer PTO shafts used in agriculture applications. Prices vary depending on the make and model, so be sure to compare prices and features before making your purchase.

AGKNX is a prominent manufacturer of high-performance rotary cutter gearboxes for a variety of applications. Our rotary cutter gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes. Our technical staff can reconfigure an existing design or assist you in designing a custom rotary cutter gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing a rotary cutter gearbox.

When you choose AGKNX for your rotary cutter gearbox needs, you can expect:

1. Quality Products: Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.

2. Wide Range of Products: We offer an extensive selection of aftermarket spare parts for leading agricultural machinery brands. Our diverse product range meets the varied needs of farmers and businesses worldwide.

3. Competitive Prices: We provide top-quality products at competitive prices, offering exceptional value without compromising on quality. Our efficient manufacturing and strategic partnerships help keep costs low.

4. Excellent Customer Service: Customer satisfaction is our priority. Our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice.

5. Fast Delivery: We understand the importance of timely delivery in agriculture. Our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations.

6. Customization Products: We offer tailored solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.

Choose AGKNX for your rotary cutter gearbox needs and experience the quality, affordability, and reliability you deserve. Contact us today for more information or to place an order.