Round Baler Gearbox EPT-FK136 for Large Baling Machine

Product Specifications

Product Dimensions

Overview of Round Baler Gearbox EPT-FK136 for Large Baling Machine

This is an Integrated single-shaft crushing gearbox for Round balers and square balers. It inputs power through the front vertical box of the machine or the tractor, increases the rotation speed, and transmits the power to the crushing cutter shaft through the transmission shaft and belt. The machine crushes crop straw and then recycles, packs, and reuses or returns it to the field. It adopts an integrated welded pipe and half-shaft structure, which has the advantages of easy disassembly and maintenance.

Applications of Round Baler Gearbox EPT-FK136 for Large Baling Machine

The Round Baler Gearbox EPT-FK136 is a crucial component in agricultural machinery, specifically designed for large baling machines. These machines are commonly used to compress and bind agricultural materials like hay, straw, silage, and other crop residues into compact, cylindrical bales. This gearbox plays a vital role in ensuring the efficiency, durability, and precision of the baling process, making it indispensable for farmers and agricultural operations that require high-volume and consistent baling.

1. Hay and Straw Baling: The EPT-FK136 gearbox is widely used in round balers for creating bales of hay and straw. These bales are essential for livestock feeding, as they preserve the quality of the crops for extended periods. The gearbox ensures the smooth transfer of power from the tractor’s PTO to the baling machine, allowing for efficient compression and proper binding of the materials into tightly packed bales. This improves storage and transportation efficiency.
2. Silage Production: In silage-making operations, the gearbox contributes to the baling and wrapping process of fermented, high-moisture crops. Its precise operation ensures uniform bale formation, which is critical for maintaining the quality of silage. The EPT-FK136 can handle the high torque required for processing heavy and moist crops, ensuring the baler operates effectively without mechanical failures.
3. Crop Residue Management: The gearbox also finds applications in managing crop residues like corn stalks, wheat straw, or soybean stubble. Farmers use balers equipped with the EPT-FK136 gearbox to collect these residues and turn them into bales for biofuel production, animal bedding, or soil enrichment. Its heavy-duty design ensures the baler can handle varying types of coarse and fibrous materials.

Benefits of Round Baler Gearbox EPT-FK136 for Large Baling Machine

Using the Round Baler Gearbox EPT-FK136 in a large baling machine offers a range of significant benefits:

1. High Durability and Longevity: The EPT-FK136 gearbox is built with high-quality materials to withstand intense agricultural operations. Its robust design ensures resistance to wear, corrosion, and mechanical stress, even in challenging environments. This durability translates into a longer service life, reducing the frequency of replacements and offering farmers a cost-effective and reliable investment.
2. Efficient Power Transmission: This gearbox ensures efficient transfer of power from the tractor’s PTO (Power Take-Off) to the baler’s key components. Its precision-engineered gears minimize energy losses, ensuring that maximum torque and power are delivered to compress and bind materials effectively. This contributes to faster and more efficient baling operations.
3. Improved Productivity: By providing smooth and reliable operation, the EPT-FK136 gearbox allows large balers to work continuously without interruptions. It ensures uniform bale formation, reducing downtime caused by mechanical issues. This reliability is essential for large-scale farming operations where time and efficiency are critical during harvest seasons.
4. Versatility in Handling Crops: The gearbox is designed to handle a wide variety of crops, including hay, straw, silage, and crop residues such as corn stalks or wheat straw. Its ability to manage both dry and moist materials makes it a versatile component for baling different types of crops, catering to diverse agricultural needs.
5. Enhanced Bale Quality: By ensuring consistent power delivery and synchronized operation of the baler’s components, the gearbox helps produce tightly packed, uniform bales. High-quality bales are easier to transport, store, and use, whether for livestock feeding, silage production, or industrial purposes, adding value to the overall baling process.

How to Replace a Damaged Round Baler Gearbox EPT-FK136

Replacing a damaged Round Baler Gearbox EPT-FK136 in a round baler requires careful attention to detail and adherence to safety precautions. Here is a general guide on how to replace a damaged gearbox:

1. Disconnect the Round Baler from the Tractor: Safely disconnect the baler from the tractor’s PTO (Power Take-Off) shaft to avoid accidental power transmission during the replacement process. Ensure the baler is on a flat, stable surface, and engage the parking brake or wheel chocks to prevent movement while working on the machine.
2. Drain Lubricants and Secure the Baler: Drain any lubricant or oil from the gearbox to prevent spills during removal. Place a container underneath to collect the fluids. Once drained, secure the baler components near the gearbox to prevent them from shifting or falling, ensuring safety and ease of access to the gearbox.
3. Remove the Damaged Gearbox: Use the appropriate tools to loosen and remove the bolts, fasteners, and mounting brackets holding the damaged gearbox in place. Carefully disconnect the gearbox from the input and output shafts, ensuring you do not damage surrounding components. Keep track of all bolts and parts for reassembly.
4. Install the New Gearbox: Position the replacement gearbox (EPT-FK136) in place and align it with the input and output shafts. Secure it using the previously removed bolts and mounting brackets. Tighten the bolts evenly and to the manufacturer's recommended torque specifications, ensuring the gearbox is firmly and correctly installed.
5. Refill Lubricant and Check Alignment: Refill the gearbox with the recommended lubricant to ensure smooth operation. Check the alignment of the gearbox and connected components, such as the PTO shaft and baler mechanisms, to ensure everything is properly positioned. Misalignment can lead to inefficiency or premature wear.
6. Test the Round Baler: Reconnect the baler to the tractor and test the gearbox by engaging the PTO and running the baler. Observe its performance, listening for unusual noises or vibrations. Ensure the baler operates smoothly and produces uniform bales before resuming full-scale operations. Make final adjustments if necessary.

Agricultural PTO Shaft for Round Baler Gearbox

The Agricultural PTO Shaft and the Round Baler Gearbox are essential components in modern farming machinery, working together to ensure efficient operation of round balers. The PTO shaft serves as the intermediary that transfers mechanical power from the tractor to the round baler, while the gearbox converts and directs this power to drive the baler’s internal mechanisms, such as the rollers, belts, and tying system.

The PTO shaft connects the tractor’s PTO output to the baler’s input shaft, transmitting rotational energy at a specific speed and torque. However, the raw power provided by the PTO shaft needs to be properly controlled and distributed to the baler’s various components. This is where the round baler gearbox comes into play. The gearbox reduces or adjusts the high-speed rotational energy from the PTO shaft into the appropriate speed and torque required for specific baling tasks. It also synchronizes the baler’s internal systems, ensuring smooth operation during compression and binding of crops like hay, straw, or silage.

The connection between the PTO shaft and the gearbox is critical, as inefficient power transmission or misalignment can cause mechanical wear, reduced productivity, or even equipment failure. Together, these components allow round balers to efficiently compress and bind agricultural materials into uniform bales, improving storage, transportation, and handling. Their combined functionality is vital for large-scale farming, where reliability, efficiency, and precision are paramount.

Why Choose AGKNX's Round Baler Gearbox?

AGKNX is a prominent manufacturer of high-performance round baler gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. Our round baler gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes.

Our technical staff can reconfigure an existing design or assist you in designing a custom round baler gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing an agricultural gearbox. If you want to buy a round baler gearbox, please get in touch with us.

We offer a wide range of gearbox options that meet the unique demands of various agricultural applications. Our gearboxes are versatile and can be used in different settings, including hay making, silage baling, and straw baling. Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.

At AGKNX, we provide top-quality products at competitive prices, offering exceptional value without compromising on quality. Our efficient manufacturing and strategic partnerships help keep costs low. Our dedication to customer satisfaction is evident in our excellent customer service. Our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice.

We understand the importance of timely delivery in agriculture. Our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations. Moreover, we offer tailored solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.