Square Baler Gearbox EPT-DFK192 for Large Baling Machine

Product Specifications

Product Dimensions

Overview of Square Baler Gearbox EPT-DFK192 for Large Baling Machine

The Square Baler Gearbox EPT-DFK192 is a main transmission box with six ropes and a large square bundle. All transmission mechanisms on the machine are realized through the main transmission box. The internal transmission box uses a 5-stage transmission to realize a series of functions such as picking, bundling, hydraulic power output, and sensor monitoring. This product is the American AGCO (Massey Ferguson) 2270XD large square bale series product, which can directly replace imported machines. At present, this machine is trusted by customers in terms of global sales, stability, and reliability. This product has high operating efficiency and powerful functions. The bundling weight can reach more than 500kg, and the large square bundles are convenient for transportation and save transportation costs.

Applications of Square Baler Gearbox EPT-DFK192 for Large Baling Machine

The Square Baler Gearbox EPT-DFK192 plays a critical role in large baling machines, widely used in agricultural and industrial operations where efficient handling and packaging of materials are essential. This gearbox is specifically designed to ensure the smooth and reliable operation of balers, which compress materials such as hay, straw, silage, or other agricultural residue into dense, manageable square bales. Its applications span across various domains, providing versatility and efficiency in demanding environments.

The primary use of the Square Baler Gearbox EPT-DFK192 is in agriculture, where it powers large baling machines to create uniform and compact square bales. Farmers rely on these bales for easy handling, transportation, and storage of hay and straw, which serve as feed for livestock or bedding material. The gearbox ensures precise speed control and torque delivery, enabling the baler to efficiently compress and tie bales, even under heavy workloads. Its durable construction allows it to handle large-scale operations, especially during peak harvest seasons when high productivity and reliability are vital.

The gearbox is also critical in operations involving silage baling. Silage is a key component for livestock feed, and the EPT-DFK192 enables balers to handle wet, heavy materials effectively. By maintaining consistent performance, the gearbox ensures that silage bales are compacted tightly, preserving their nutritional value during storage.

Advantages of Square Baler Gearbox EPT-DFK192 for Large Baling Machine

The Square Baler Gearbox EPT-DFK192 offers several advantages for large baling machines used in agricultural applications:

1. High Durability and Strength: The Square Baler Gearbox EPT-DFK192 is built with high-strength materials like hardened steel and cast iron, ensuring it can withstand the heavy loads and pressures encountered in large-scale baling operations. Its robust design minimizes wear and tear, offering a longer service life even in demanding agricultural or industrial environments.
2. Efficient Power Transmission: The gearbox is engineered for efficient torque transfer, ensuring that the power from the tractor or motor is effectively transmitted to the baling mechanism. This efficiency reduces energy losses, lowers operational costs, and ensures consistent performance, even under heavy loads or prolonged use in high-demand situations.
3. Smooth and Quiet Operation: Equipped with advanced helical or bevel gear systems, the EPT-DFK192 ensures smooth operation with minimal vibration and noise. This not only enhances operator comfort but also reduces stress on the baling machine, contributing to increased equipment longevity and reduced maintenance requirements.
4. Compact and Versatile Design: Despite its strength, the gearbox features a compact design that allows for easy integration into various large baling machines. Its compatibility with different models and configurations makes it a versatile solution for farmers and industrial operators, simplifying installation and ensuring seamless functionality across multiple applications.
5. High Load-Bearing Capacity: The EPT-DFK192 is designed to handle high loads, making it ideal for large baling machines that process dense materials like silage, hay, or industrial waste. Its ability to operate efficiently under heavy workloads ensures uninterrupted performance during peak harvesting or production periods, maximizing productivity.

How to Replace a Damaged Square Baler Gearbox EPT-DFK192

Replacing a damaged Square Baler Gearbox EPT-DFK192 in a large square baler involves several steps to ensure a smooth and successful replacement process. Here is a general guide on how to replace a damaged gearbox:

1. Disconnect the Power and Drive Components: Disconnect the power shaft (PTO) from the tractor or motor to prevent any accidental rotation. Remove the drive belts, chains, or shafts connecting the gearbox to the baler's drive system. Mark the alignment of components (if necessary) to ensure proper reassembly later. This step ensures safety and simplifies installation.
2. Remove Mounting Bolts and Supports: Use the appropriate tools to remove the mounting bolts securing the gearbox to the baler frame. If the gearbox is heavy, use lifting equipment or a hydraulic jack to support it during removal. Carefully detach any additional brackets or supports to free the gearbox from the machine.
3. Inspect Surrounding Components for Damage: Before installing the replacement gearbox, inspect nearby components such as bearings, shafts, and mounting brackets for signs of wear or damage. Replace any worn parts to prevent future issues and ensure the new gearbox operates efficiently in a well-maintained system.
4. Install the New Gearbox: Position the replacement gearbox (EPT-DFK192) in the baler using lifting equipment if necessary. Align it with the mounting points and fasten the bolts securely. Reattach any brackets or supports and ensure that the gearbox is firmly and correctly seated within the baler frame for optimal operation.
5. Reconnect the Drive Components: Reinstall the drive belts, chains, or shafts that connect the gearbox to the baler's drive system. Ensure proper alignment and tension as specified in the baler’s manual. Reconnect the power shaft (PTO) to the tractor or motor, ensuring all connections are secure and safe for use.
6. Refill Oil and Test the System: Refill the gearbox with the manual-recommended oil to the proper level. Start the baler and run it at a low speed to check for leaks, unusual noises, or misalignment. Gradually increase the speed and test its performance under load to confirm the replacement gearbox is functioning smoothly and efficiently.

Agricultural PTO Shaft for Round Baler Gearbox

The Agricultural PTO (Power Take-Off) Shaft and the Square Baler Gearbox are essential components in modern agricultural machinery, working together to ensure efficient power transmission and operation of large square balers. The PTO shaft serves as the link between the tractor and the square baler, transferring mechanical power from the tractor’s engine to the baling machine. This power is then directed to the square baler gearbox, which manages and optimizes the torque and rotational speed required for the baling process.

The PTO shaft is designed to handle high torque levels and rotational speeds, ensuring a stable and reliable connection between the tractor and the baler. Its telescoping design and universal joints allow for flexibility, accommodating different angles and distances between the tractor and the baler during operation. This flexibility is crucial for maintaining consistent power delivery, even on uneven terrain.

The Square Baler Gearbox, on the other hand, plays a pivotal role in converting the rotational energy from the PTO shaft into the specific torque and speed needed to drive the baler's internal components. It powers critical mechanisms such as the plunger, pickup reel, and knotting system, ensuring efficient compression of materials like hay or straw into dense, uniform square bales. The gearbox also protects the baler by regulating torque to prevent overloading or mechanical failures.

Why Choose AGKNX's square baler gearbox?

AGKNX is a prominent manufacturer of high-performance square baler gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. Our square baler gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes. Our technical staff can reconfigure an existing design or assist you in designing a custom square baler gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing an agricultural gearbox. If you want to buy a square baler gearbox, please get in touch with us.

1. Quality Products: Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.

2. Wide Range of Products: We offer an extensive selection of aftermarket spare parts for leading agricultural machinery brands. Our diverse product range meets the varied needs of farmers and businesses worldwide.

3. Competitive Prices: We provide top-quality products at competitive prices, offering exceptional value without compromising on quality. Our efficient manufacturing and strategic partnerships help keep costs low.

4. Excellent Customer Service: Customer satisfaction is our priority. Our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice.

5. Fast Delivery: We understand the importance of timely delivery in agriculture. Our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations.

6. Customization Products: We offer tailored solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.