Square Baler Gearbox EPT-FK155 for Fully Automatic Feed Baling Machine

Product Specifications

Product Dimensions

Overview of Square Baler Gearbox EPT-FK155 for Fully Automatic Feed Baling Machine

This Square Baler Gearbox EPT-FK155 is used for the tractor power input at the front of dust removal and kneading square baler. Through the gearbox, the power is transmitted to two hydraulic pumps and the crushing device. The hydraulic pump transmits hydraulic power to the other power part of the machine to complete the machine's operating requirements. EPT-FK155 gearbox has a similar range of uses and is used in the design structures of different manufacturers. The advantage of this gearbox is that the front upright box and the crushing box are designed into one body, which reduces the transmission structure. It makes the equipment smaller and lighter, reducing the weight of the machine and other advantages.

Applications of Square Baler Gearbox EPT-FK155 for Fully Automatic Feed Baling Machine

The Square Baler Gearbox EPT-FK155 is an essential component widely used in various agricultural and industrial applications that involve the operation of fully automatic feed baling machines. Its primary role is to enable smooth, efficient, and reliable power transmission, ensuring the seamless functioning of the baler’s critical mechanisms.

1. Agricultural Applications: The EPT-FK155 gearbox is predominantly utilized in the agricultural industry for baling operations. Farmers and agricultural businesses use square balers to compress and bundle crops such as hay, straw, alfalfa, silage, and other forage materials. The gearbox ensures that the machine operates efficiently, transferring the power needed to compress loose material into compact square bales. This is essential for:

2. Animal Feed Storage: Creating dense, uniform bales that are easy to store and transport for livestock feeding.

3. Crop Residue Management: Efficiently collecting and compacting leftover crop residues to maintain clean fields and reduce waste.

Advantages of Square Baler Gearbox EPT-FK155 for Fully Automatic Feed Baling Machine

The Square Baler Gearbox EPT-FK155 offers several advantages for fully automatic feed baling machines, making it a preferred choice for agricultural operations. Some of its key advantages include:

1. High Durability and Longevity: The EPT-FK155 gearbox is constructed with high-quality materials such as heat-treated steel and precision-engineered components. This ensures durability and resistance to wear and tear, even under heavy loads and continuous operation. Its robust design extends the lifespan of the gearbox, making it suitable for long-term use in demanding conditions.
2. Efficient Power Transmission: This gearbox is optimized for efficient power transfer from the engine or motor to the baler's working components. It reduces energy losses during operation, allowing the machine to operate with maximum efficiency. This efficiency not only improves performance but also reduces fuel or energy consumption, making the baling process more cost-effective.
3. High Torque Capacity: The EPT-FK155 is designed to handle high torque loads, which is essential for compressing dense materials like hay, straw, or industrial waste. Its ability to withstand significant torque ensures smooth operation without stalling or damage, even when dealing with heavy or difficult-to-bale materials.
4. Resistance to Harsh Conditions: This gearbox is built to perform reliably under harsh environmental conditions, such as extreme temperatures, dust, and moisture. Its rugged construction and protective features make it suitable for outdoor agricultural applications, ensuring uninterrupted performance even in challenging working environments.
5. Smooth and Quiet Operation: The precision-cut gears and advanced engineering of the EPT-FK155 ensure smooth operation with minimal noise and vibration. This not only enhances operator comfort but also reduces mechanical stress on the baler, contributing to longer equipment life and consistent performance.

How to Replace a Damaged Square Baler Gearbox EPT-FK155

Replacing a damaged Square Baler Gearbox EPT-FK155 in a square baler requires careful attention to detail and adherence to safety protocols. Here is a general guide on how to replace the gearbox:

1. Inspect and Diagnose the Gearbox: Confirm that the gearbox is damaged and requires replacement. Check for signs such as excessive noise, oil leaks, or reduced performance in power transmission. Ensure the issue is isolated to the gearbox and not related to other components, such as the drive shaft or bearings.
2. Drain the Gearbox Oil: Place a container beneath the gearbox to collect used oil. Open the drain plug and allow the oil to empty completely. This step prevents spills and makes the gearbox lighter for removal. Dispose of the oil properly according to local regulations.
3. Disconnect the Gearbox from the Power Source: Detach the gearbox from the baler's engine or motor by loosening the coupling or drive shaft connection. Ensure proper alignment marks are made on the shafts for easier reinstallation. Carefully remove any belts, chains, or linkages connected to the gearbox.
4. Remove the Damaged Gearbox: Unbolt the gearbox from its mounting points on the baler frame. Use a hydraulic jack or lifting mechanism to support the gearbox during removal, as it can be heavy. Slowly lower and remove the gearbox, ensuring no other components are damaged in the process.
5. Install the New Gearbox: Position the replacement EPT-FK155 gearbox in place and secure it to the baler frame using the bolts. Tighten the bolts to the manufacturer-recommended torque specifications. Reconnect the drive shaft, belts, or chains, ensuring proper alignment to avoid operational issues.
6. Refill Gearbox Oil and Test for Leaks: Fill the new gearbox with the recommended lubricant, ensuring it is at the proper level. Check all seals and connections for potential leaks. Operate the baler at a low speed to test the gearbox, listening for unusual noises and observing its performance.

Agricultural PTO Shaft for Round Baler Gearbox

The Agricultural PTO (Power Take-Off) Shaft and the Square Baler Gearbox work together as critical components in agricultural machinery, particularly in balers designed for compressing hay, straw, and other crops into square bales. Their connection ensures efficient power transmission from the tractor to the baler, enabling smooth and reliable operation.

The PTO shaft acts as the intermediary link, transferring rotational power from the tractor’s PTO drive to the baler’s input system. This rotational power is essential for driving the baler’s various mechanical components. The Square Baler Gearbox receives this power from the PTO shaft and optimizes it by adjusting speed and torque to meet the specific requirements of the baling process. The gearbox splits the incoming power to drive multiple systems within the baler, such as the feeding, compressing, and tying mechanisms.

This collaboration is vital for achieving precise and efficient baling operations. The PTO shaft provides the raw energy, while the gearbox fine-tunes it, ensuring the baler operates effectively under various agricultural conditions.

Why Choose AGKNX's square baler gearbox?

AGKNX is a prominent manufacturer of high-performance square baler gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. If you're looking for a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, or other brands of gearboxes, AGKNX has you covered.

Our technical staff can reconfigure an existing design or assist you in designing a custom square baler gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing an agricultural gearbox. If you want to buy a square baler gearbox, please get in touch with us.

At AGKNX, we pride ourselves on offering quality products at competitive prices. Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations. We offer an extensive selection of aftermarket spare parts for leading agricultural machinery brands, meeting the varied needs of farmers and businesses worldwide.

We also focus on providing excellent customer service. Customer satisfaction is our priority, and our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice. We understand the importance of timely delivery in agriculture, and our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations.

Finally, we offer customized solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.