Sugar Cane Harvester Chain CA732 CA733 CA734 Sugarcane Harvester Chains
The sugarcane harvester chain is a critical component in the agricultural sugarcane harvesting industry, functioning as the primary transmission mechanism that drives the machinery used to cut, collect, and process sugarcane. Designed to withstand the demanding and harsh conditions of sugarcane fields, this chain must exhibit exceptional resistance to abrasion and corrosion, which are caused by constant exposure to abrasive plant material, soil, moisture, and corrosive sugarcane juices. These chains are engineered for durability and reliability, ensuring efficient operation under heavy loads and continuous use.
The sugarcane harvester chain is a critical component in the agricultural sugarcane harvesting industry, functioning as the primary transmission mechanism that drives the machinery used to cut, collect, and process sugarcane. Designed to withstand the demanding and harsh conditions of sugarcane fields, this chain must exhibit exceptional resistance to abrasion and corrosion, which are caused by constant exposure to abrasive plant material, soil, moisture, and corrosive sugarcane juices. These chains are engineered for durability and reliability, ensuring efficient operation under heavy loads and continuous use.
Various types of sugarcane harvester chains are employed, each tailored to specific tasks within the harvesting and processing stages. Common varieties include bush chains, which provide robust support and flexibility; straight panel chains, known for their strength in conveying applications; cranked link chains, offering versatility in movement; cast chains and cast steel chains, prized for their toughness and wear resistance; and bagasse conveying chains, specialized for transporting the fibrous byproduct of sugarcane after juice extraction.
Sugar Cane Harvester Chain Dimensions
Chain Size | Pitch (P) | Roller Diameter (Dr) | Inside Width (W) | Sidebar Height (Hi) | Dimension (G) | Dimension (F) | Dimension (s) | Dimension (Dp) | Dimension (Df) | Dimension (A1) | Working Surface (mm^2) | Avg Ultimate Strength (kN) | Weight (kG/m) |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
CA732 | 50.80mm | 31.75mm | 15.70mm | 27.20mm | 16.00mm | 6.00mm | 4.00mm | 14.75mm | 10.30mm | 38.80mm | 367 | 55.5 | 3.73 |
50-10 | 50.80mm | 38.10mm | 15.70mm | 27.20mm | 16.00mm | 6.00mm | 4.00mm | 14.75mm | 10.30mm | 38.80mm | 367 | 55.5 | 4.58 |
CA733 | 50.80mm | 31.75mm | 15.70mm | 27.20mm | 16.00mm | 6.00mm | 3.7mm/3.25mm | 14.75mm | 10.30mm | 41.90mm | 352 | 54.9 | 2.99 |
CA734 | 50.80mm | 31.75mm | 15.70mm | 27.20mm | 16.00mm | 6.00mm | 4.80mm | 14.75mm | 10.30mm | 38.40mm | 392 | 80.4 | 4.06 |
In addition to standard sugarcane harvester chains, we can also manufacture customized sugarcane harvester chains based on dimension drawings.
Key Features of Sugar Cane Harvester Chains
Sugar cane harvester chains are essential components designed to withstand the demanding conditions of sugarcane harvesting. Here are their key features based on common industry standards and requirements:
- High Strength and Durability: These cane harvester chains are typically made from high-grade steel and undergo specialized heat treatment processes, such as case carburizing or induction hardening, to enhance tensile strength and wear resistance. This ensures they can handle the tough, abrasive conditions of sugarcane fields.
- Corrosion Resistance: Given the exposure to moisture, soil, and plant residues, many sugar cane harvester chains are coated or treated with anti-corrosive finishes. Stainless steel components, like pins and bushes, are often used to protect against rust and extend service life in wet environments.
- Hollow Pin Design: Some chains feature hollow bearing pins, allowing for easy attachment of cross rods, bolts, or other specialized parts. This design enhances versatility and adaptability to different harvester models and harvesting needs.
- Abrasion Resistance: Components such as pins, bushes, and rollers are often engineered with advanced treatments (e.g., shot peening or carburizing) to resist abrasion from dirt, sand, and cane debris, ensuring consistent performance over long harvest seasons.
- Enhanced Load Capacity: The cane harvester chains are built with reinforced sidebars and precisely positioned side plates to manage heavy loads and maintain structural integrity under the stress of cutting, conveying, and processing sugarcane stalks.
- Compatibility and Customization: Available in various sizes (e.g., CA732, CA734) and configurations, these sugarcane harvester chains can be tailored to fit specific harvester models. Custom dimensions and attachments ensure seamless integration with different machinery.
Sugarcane Harvester Chain Applications
- Base Cutting and Feeding: Sugarcane harvester chains are used in the base-cutting mechanism to drive the blades or discs that sever the sugarcane stalks at ground level. They also facilitate the feeding process by moving the cut stalks into the machine, often via rollers or conveyors, ensuring a smooth and continuous flow for further processing.
- Conveying and Transport: Once the sugarcane is cut, chains are employed in conveyor systems to transport the stalks or chopped billets (segments) through the harvester. For example, chain-and-slat conveyors in the elevator system lift the processed cane to a storage bin or an accompanying vehicle, optimizing the harvest workflow.
- Chopping and Processing: In chopper harvesters, chains help drive the chopping mechanisms that cut the stalks into uniform billets. These chains work in tandem with rollers and blades to ensure consistent billet size, which is crucial for efficient processing and transport to sugar mills.
- Leaf Stripping and Cleaning: Chains are used in systems that strip leaves from the stalks, often powering rollers or scrapers that remove unwanted foliage. This application ensures that only the valuable cane is collected, while waste material is expelled back onto the field as fertilizer.
- Elevator and Loading Systems: In many harvesters, sugar cane harvester chains are part of the elevator mechanism that lifts and deposits the harvested cane into trailers or onboard containers. These chains are designed to handle heavy loads and operate reliably under tough field conditions, such as mud, moisture, and debris.
Why Choose AGKNX's Agricultural Chains?
AGKNX is a leading manufacturer and supplier in the agricultural chain industry, renowned for its robust production capabilities and advanced technological expertise. Our company operates on a large scale, with state-of-the-art manufacturing facilities and a dedicated team of skilled engineers and professionals. We pride ourselves on our cutting-edge technology and innovation, which enable us to deliver high-quality products that meet global standards. Our commitment to excellence is reflected in our international certifications, ensuring that our products consistently exceed customer expectations.
Our agricultural chains are designed to offer superior performance and durability in various applications. Key features of our products include high tensile strength, resistance to wear and corrosion, and smooth operation under demanding conditions. We offer a diverse selection of chains, including rice harvester chains, C-type agricultural chains, CA-type agricultural chains, S-type agricultural chains, cane harvester chains, palm oil chains, ZGS38 combine harvester chains, corn head gathering chains, manure spreader chains, hay elevator chains, o-ring agricultural chains, steel pintle chains, rotary cultivator chains, etc. Each product is meticulously crafted to ensure optimal functionality and efficiency in the field.
Additional information
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