Tractor Mounted Disc Mower Gearbox EPT-GC for Rotary Disc Mowers

Product Specifications

Product Dimensions

Overview of Tractor Mounted Disc Mower Gearbox EPT-GC for Rotary Disc Mowers

This product is used in the transmission gearbox of tractor-mounted rotary disc mowers. It is derived from European and American design concepts and inputs power through the tractor. The transmission main gearbox drives the cylindrical gear to the cutter head. The cutter beam adopts a full gear structure design and the output speed is 3000 rpm. The transmission noise is low, and the quality is more stable and reliable. We have a cutter beam available in five models: 4 discs, 5 discs, 6 discs, 7 discs, and 8 discs. The working width can reach 1.65 meters to 3.2 meters, adapting to different needs. KLF-GC165 is a rear-mounted edge holder that drives the flattening rubber roller. When equipped with GC165, it can realize the lawn mowing and flattening function. It is used for harvesting alfalfa, safflower, and other crops. Flattening the stems will help to absorb water and spread them out for drying.

Applications of Tractor Mounted Disc Mower Gearbox EPT-GC

The Tractor Mounted Disc Mower Gearbox EPT-GC plays a critical role in various agricultural applications, particularly when used with rotary disc mowers. Its primary function is to efficiently transfer power from the tractor’s power take-off (PTO) to the mower’s cutting discs, facilitating precise and effective cutting of crops. This gearbox is specifically designed to handle the demanding workloads of agricultural operations and is integral to the following applications:

1. Grass Cutting for Livestock Feed: The EPT-GC gearbox is widely utilized in cutting grass to prepare silage or hay for feeding livestock. The rotary disc mower, powered by this gearbox, ensures uniform and clean cutting of grass, which is essential for producing high-quality feed. The gearbox’s efficient power transmission allows the mower to handle dense or wet grass without compromising performance.
2. Hay and Forage Harvesting: In haymaking, the gearbox enables the mower to cut through thick forage crops like alfalfa or clover with precision. Its robust design ensures steady operation, even in challenging field conditions. By powering the blades at optimal speeds, the EPT-GC gearbox helps minimize crop damage and ensures an even cut, which is crucial for efficient drying and baling processes.
3. Maintaining Pastures and Meadows: Pasture management requires regular mowing to remove unwanted weeds and encourage healthy grass growth. The EPT-GC gearbox allows the rotary mower to operate smoothly, making it an effective tool for maintaining large tracts of land. Its durability ensures consistent performance, even on uneven terrains.
4. Cutting Cover Crops: The gearbox is also used in cutting cover crops that are grown to improve soil health. Whether dealing with dense legumes or other green manure crops, the EPT-GC gearbox delivers the power needed to handle tough vegetation cleanly and efficiently.

Benefits of Tractor Mounted Disc Mower Gearbox EPT-GC for Rotary Disc Mowers

The Tractor Mounted Disc Mower Gearbox EPT-GC offers several benefits for rotary disc mowers, enhancing their efficiency and performance in agricultural operations:

1. Efficient Power Transmission: The EPT-GC gearbox ensures efficient transfer of power from the tractor’s power take-off (PTO) to the rotary disc mower’s blades. Its precision-engineered gears minimize power loss, resulting in optimal cutting performance. This efficiency is crucial for handling heavy workloads in agricultural operations, enabling smooth and uninterrupted mowing under various conditions.
2. Durability and Longevity: Built with high-quality materials and advanced engineering, the EPT-GC gearbox is designed to withstand harsh working environments, such as exposure to dirt, moisture, and heavy vibrations. Its robust construction ensures long service life, reducing the need for frequent replacements or repairs and offering excellent value for money over time.
3. Compatibility with Various Mowers: The gearbox is versatile and compatible with a wide range of tractor-mounted rotary disc mowers. This adaptability makes it a suitable choice for farmers with diverse equipment needs, allowing them to use the gearbox across different mower models without compromising performance.
4. Enhanced Cutting Precision: By delivering consistent rotational speed and torque to the mower’s blades, the EPT-GC gearbox ensures precise and uniform cutting. This is especially important for producing high-quality silage or hay, as clean and even cuts promote better drying and nutrient retention in forage crops.
5. High Load-Bearing Capacity: The EPT-GC gearbox is engineered to handle the high torque demands of rotary disc mowers, even in tough conditions such as cutting dense or wet vegetation. Its ability to manage heavy loads ensures reliable operation, making it suitable for large-scale agricultural tasks.
6. Reduced Vibrations and Noise: The precision design of the gearbox minimizes vibrations and noise during operation. This not only improves the operator’s comfort but also reduces stress on the mower’s components, preventing premature wear and extending the overall lifespan of the equipment.

How to Replace a Damaged Tractor Mounted Disc Mower Gearbox EPT-GC

Replacing a damaged Tractor Mounted Disc Mower Gearbox EPT-GC in a Rotary Disc Mower requires careful steps to ensure a successful and safe replacement process. Here is a general guideline on how to replace a damaged gearbox:

1. Disconnect the Mower from the Tractor: Safely disconnect the rotary disc mower from the tractor by detaching the power take-off (PTO) shaft and ensuring the mower is stabilized. Place the mower on a flat, level surface, and use wheel chocks or supports to prevent it from moving during the replacement process.
2. Drain the Gearbox Oil: Locate the gearbox’s oil drain plug and place a container underneath to catch the oil. Remove the plug and allow the oil to drain completely. Properly dispose of the used oil according to local environmental regulations, as it may contain contaminants from the damaged gearbox.
3. Remove the Damaged Gearbox: Disconnect the gearbox from the mower frame by loosening and removing the mounting bolts. Detach the input and output shafts carefully, ensuring that no connected parts, such as belts or pulleys, are damaged. Use appropriate tools to avoid stripping bolts or damaging adjoining components.
4. Inspect the Surrounding Components: Before installing the replacement gearbox, inspect surrounding components, such as the PTO shaft, blades, and bearings, for wear or damage. Replace any worn parts to ensure the new gearbox operates efficiently. Clean the mounting area to remove debris, oil residue, or rust.
5. Install the New Gearbox: Align the replacement EPT-GC gearbox with the mounting points on the mower. Secure it using the appropriate bolts and fasteners, tightening them to the manufacturer’s specified torque settings. Reconnect the input and output shafts, ensuring proper alignment to prevent operational issues.
6. Fill the Gearbox with Oil: Refill the new gearbox with the recommended type and amount of oil specified by the manufacturer. Make sure the oil is clean and free of contaminants. Check for leaks around the drain and fill plugs after securing them tightly.
7. Test the Mower and Gearbox: Reconnect the mower to the tractor and attach the PTO shaft. Start the tractor and test the mower at low speed to ensure the gearbox operates smoothly and the blades spin correctly. Listen for unusual sounds and check for vibrations. Once satisfied, resume normal operation.

Agricultural PTO Shaft for Disc Mower Gearbox

The Agricultural PTO (Power Take-Off) Shaft and the Disc Mower Gearbox are two essential components that work together to ensure efficient operation of tractor-mounted rotary disc mowers in agricultural tasks. Their relationship lies in the transmission of power from the tractor to the mower, enabling the mower to perform its cutting functions effectively.

The PTO shaft serves as the link between the tractor and the disc mower. It transfers rotational power from the tractor’s engine to the mower’s gearbox. This shaft is equipped with universal joints and telescoping sections to accommodate different distances and angles between the tractor and the mower. Its flexibility ensures that power transmission remains seamless, even on uneven terrains or during turns.

The disc mower gearbox, on the other hand, is responsible for converting the rotational energy delivered by the PTO shaft into usable torque and speed for the mower’s cutting discs. The gearbox reduces the high-speed input from the PTO into the optimal speed required to rotate the mower’s blades. This ensures precise, clean, and uniform cutting of crops like grass or hay.

Together, the PTO shaft and the gearbox form a critical power transmission system. The PTO shaft delivers the raw power, while the gearbox optimizes and distributes it to the mower’s cutting components. This synergy allows farmers to carry out tasks such as haymaking, pasture management, and forage harvesting with efficiency and reliability. Proper maintenance of both the PTO shaft and the gearbox is essential to prevent downtime, ensure safety, and extend the lifespan of the equipment. Their combined functionality is vital for modern agricultural operations, ensuring effective and productive use of rotary disc mowers in the field.

Why Choose AGKNX's Disc Mower Gearbox?

AGKNX is a prominent manufacturer of high-performance disc mower gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. Our disc mower gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes. Our technical staff can reconfigure an existing design or assist you in designing a custom disc mower gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing an agricultural gearbox. If you want to buy a disc mower gearbox, please get in touch with us.

1. Quality Products: Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.

2. Wide Range of Products: We offer an extensive selection of aftermarket spare parts for leading agricultural machinery brands. Our diverse product range meets the varied needs of farmers and businesses worldwide.

3. Competitive Prices: We provide top-quality products at competitive prices, offering exceptional value without compromising on quality. Our efficient manufacturing and strategic partnerships help keep costs low.

4. Excellent Customer Service: Customer satisfaction is our priority. Our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice.

5. Fast Delivery: We understand the importance of timely delivery in agriculture. Our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations.

6. Customization Products: We offer tailored solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.