Trailed Disc Mower Gearbox EPT-GC128 for Rotary Disc Mowers

Product Specifications

Product Dimensions

Overview of Trailed Disc Mower Gearbox EPT-GC128 for Rotary Disc Mowers

This Trailed Disc Mower Gearbox EPT-GC128 for Rotary Disc Mowers is derived from European and American design concepts. It transmits the GC128 gearbox and GC100 gearbox through the tractor input, and the link transmission shaft drives the cylindrical gear to the cutter head. , the tool beam uses a full gear structure design and the output speed is 3000 rpm. The transmission noise is low, and the quality is more stable and reliable. This machine is a final combination of 3 products. The GC128 gearbox is the front traction, achieving 360° free rotation. The turning radius is less than 90° during operation. This knife beam is available in 7-disc and 8-disc models. The 420mm increased center distance design allows the same model to have a larger operating cutting width. The 7-disc is 3.2 meters, and the 8-disc is 3.6 meters. At the same time, the lawn mowing and flattening function can also be realized. Used for harvesting alfalfa, safflower, and other crops. Flattening the stems will help to absorb moisture and help them dry in the sun.

Applications of Trailed Disc Mower Gearbox EPT-GC128

The Trailed Disc Mower Gearbox EPT-GC128 is a critical component in the operation of rotary disc mowers, widely used in modern agricultural and farming practices. Its applications are centered around powering the cutting mechanisms of rotary disc mowers, which are essential for efficiently harvesting forage crops, cutting grass, and maintaining pastures. This gearbox is specifically engineered to provide consistent, reliable, and smooth power transmission, making it an indispensable part of the agricultural industry. Below are some key applications of the EPT-GC128:

One of the primary applications of the EPT-GC128 gearbox is in forage harvesting. Rotary disc mowers equipped with this gearbox are used to cut crops such as alfalfa, clover, and other grasses that are later processed into silage or hay. The gearbox ensures that the mower operates efficiently, even under heavy loads or in dense crop conditions, providing clean and uniform cuts that are critical for high-quality forage production.

Maintaining pastures is essential for livestock grazing and overall land management. The EPT-GC128 gearbox powers the mower’s cutting discs to tackle overgrown grass, weeds, and brush. Its robust design allows the mower to handle uneven terrains and tough vegetation, ensuring that pastures remain healthy and productive for grazing animals.

Benefits of Trailed Disc Mower Gearbox EPT-GC128 for Rotary Disc Mowers

The Trailed Disc Mower Gearbox EPT-GC128 offers several key benefits for rotary disc mowers, enhancing their performance and durability in agricultural operations:

1. Durable Construction for Long-Term Use: The EPT-GC128 gearbox is built with high-strength materials, including a robust housing and heat-treated gears, ensuring exceptional durability under heavy workloads. Its rugged design resists wear and tear caused by continuous use in challenging environments, such as rough terrains or dense crops, making it a reliable long-term investment for farmers.
2. Efficient Power Transmission: This gearbox is designed to deliver smooth and efficient power transmission from the tractor’s PTO to the cutting discs. Its precision-engineered internal components minimize energy loss, ensuring maximum power delivery to the mower. This efficiency enhances cutting performance and reduces fuel consumption, ultimately lowering operational costs.
3. Capability to Handle High Torque Loads: The EPT-GC128 gearbox is capable of withstanding high torque loads, which are common in heavy-duty mowing operations. Whether cutting dense vegetation or working on uneven fields, it can maintain consistent performance without faltering, ensuring uninterrupted operation even in demanding agricultural applications.
4. Versatility Across Various Conditions: Its adaptable design allows the EPT-GC128 to perform efficiently in diverse conditions, from cutting delicate forage crops to tackling tougher vegetation like weeds and brush. This versatility makes it suitable for a wide range of applications, including pasture maintenance, forage harvesting, and landscaping, offering flexibility to farmers and operators.
5. Improved Mowing Precision and Consistency: By providing reliable power to the mower’s cutting discs, the EPT-GC128 ensures clean, uniform cuts. This precision is essential for maintaining the quality of forage crops and achieving an even cut in landscaping or pasture management, enhancing the overall productivity and appearance of the field.

How to Replace a Damaged Trailed Disc Mower Gearbox EPT-GC128

Replacing a damaged Trailed Disc Mower Gearbox EPT-GC128 in a Rotary Disc Mower requires careful steps to ensure proper installation and functionality. Here's a general guide on how to replace the gearbox:

1. Remove the Mower from the Tractor: Disconnect the rotary disc mower from the tractor to ensure safety during the repair process. Detach the PTO (Power Take-Off) shaft and hydraulic lines, if applicable. Block the mower wheels or secure the frame to prevent any movement or tipping over while working on the gearbox.
2. Drain Gearbox Oil and Depressurize Systems: Place a container underneath the gearbox to drain the oil. Open the drain plug to empty the fluid completely. For safety, also depressurize any hydraulic systems connected to the gearbox. This prevents oil spills and ensures a clean and safe working area for the replacement process.
3. Disconnect the Gearbox from the Mower Frame: Remove the bolts, screws, or clamps securing the damaged EPT-GC128 gearbox to the mower frame. Carefully disconnect any linkages, input/output shafts, or couplings that connect the gearbox to the disc mower's cutting mechanisms. Take note of the assembly arrangement to simplify the reinstallation process.
4. Install the New Gearbox: Position the new EPT-GC128 gearbox onto the mower’s frame, aligning it with the mounting holes. Reconnect any input/output shafts, couplings, or linkages, ensuring proper alignment. Secure the gearbox tightly using bolts or clamps, and torque them to the manufacturer’s specifications to prevent loosening during operation.
5. Refill Gearbox Oil and Reconnect Components: Refill the new gearbox with the recommended oil type and quantity as specified by the manufacturer. Reattach the PTO shaft and any hydraulic lines to the mower. Ensure all connections are tight and secure to avoid leaks or operational issues during the mower's use.
6. Test the Gearbox and Mower: Reconnect the mower to the tractor and test the new gearbox under light operation. Start the mower slowly, checking for unusual noises, vibrations, or leaks. Gradually increase the load to ensure the gearbox and mower are functioning properly. Perform final adjustments if needed and resume normal operations.

Agricultural PTO Shaft for Disc Mower Gearbox

The Agricultural PTO (Power Take-Off) Shaft and the Disc Mower Gearbox are essential components in modern farming equipment, working together to enable efficient cutting operations in haymaking and pasture management. Their combined functionality ensures the effective transmission and conversion of power from the tractor to the disc mower, allowing it to perform optimally in demanding field conditions.

The PTO shaft serves as the primary link between the tractor and the disc mower. It transfers mechanical power generated by the tractor’s engine to the mower, enabling the cutting discs to rotate at high speeds. This rotational power is essential for driving the blades that cut grass or crops cleanly and efficiently. However, this raw power needs to be adjusted to match the specific requirements of the disc mower’s cutting mechanism.

This is where the disc mower gearbox plays a crucial role. The gearbox is designed to receive the rotational energy from the PTO shaft and convert it into the appropriate speed and torque needed to operate the mower’s cutting discs. It ensures that the power is distributed evenly across the discs, maintaining consistent cutting performance, even in dense or uneven vegetation. Additionally, the gearbox protects the mower by managing power fluctuations and reducing mechanical stress, extending the equipment’s lifespan.

Why Choose AGKNX's Disc Mower Gearbox?

AGKNX is a prominent manufacturer of high-performance disc mower gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance. Our disc mower gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes. Our technical staff can reconfigure an existing design or assist you in designing a custom disc mower gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing an agricultural gearbox. If you want to buy a disc mower gearbox, please get in touch with us.

AGKNX stands out in the market for several reasons:

1. Quality Products: Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.
2. Wide Range of Products: We offer an extensive selection of aftermarket spare parts for leading agricultural machinery brands. Our diverse product range meets the varied needs of farmers and businesses worldwide.
3. Competitive Prices: We provide top-quality products at competitive prices, offering exceptional value without compromising on quality. Our efficient manufacturing and strategic partnerships help keep costs low.
4. Excellent Customer Service: Customer satisfaction is our priority. Our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice.
5. Fast Delivery: We understand the importance of timely delivery in agriculture. Our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations.
6. Customization Products: We offer tailored solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.