Trailed Disc Mower Gearbox EPT-GCYB for Rotary Disc Mowers

Product Specifications

Product Dimensions

Overview of Trailed Disc Mower Gearbox EPT-GCYB for Rotary Disc Mowers

This tractor traction and rotary disc mower transmission gearbox is derived from European and American design concepts. It transmits the GC128 gearbox and GC100 gearbox through the tractor input, and the link transmission shaft drives the cylindrical gear to the cutter head. , the tool beam uses a full gear structure design and the output speed is 3000 rpm. The transmission noise is low, and the quality is more stable and reliable. This machine is a final combination of 3 products. The GC128 gearbox is the front traction, achieving 360° free rotation. The turning radius is less than 90° during operation. This knife beam is available in 7-disc and 8-disc models. The 420mm increased center distance design allows the same model to have a larger operating cutting width. The 7-disc is 3.2 meters, and the 8-disc is 3.6 meters. At the same time, the lawn mowing and flattening function can also be realized. Used for harvesting alfalfa, safflower, and other crops. Flattening the stems will help to absorb moisture and help them dry in the sun.

Common Applications of Trailed Disc Mower Gearbox EPT-GCYB

The Trailed Disc Mower Gearbox EPT-GCYB is a vital component in rotary disc mowers, a staple in modern agricultural machinery designed for efficient crop harvesting. Its robust design and high-performance capabilities make it suitable for a variety of applications in the agricultural sector. Below is a detailed exploration of its common applications:

One of the primary uses of the EPT-GCYB gearbox is in hay and forage harvesting. Rotary disc mowers equipped with this gearbox are capable of cutting a wide variety of crops, including alfalfa, clover, and grass. The gearbox ensures precise power transmission from the tractor's power take-off (PTO) to the mower's cutting discs, enabling clean and consistent cuts. This is critical for maximizing crop yield and maintaining the nutritional quality of hay and forage.

The EPT-GCYB gearbox is frequently used in rotary disc mowers for maintaining grasslands, pastures, and open fields. Its ability to handle high torque and operate smoothly over uneven terrains makes it ideal for cutting dense or overgrown vegetation. The gearbox’s durability ensures reliable performance even in demanding conditions where rocks, debris, or uneven surfaces may be encountered.

In silage production, which involves cutting and processing crops for fermentation and storage, rotary disc mowers fitted with the EPT-GCYB gearbox play a crucial role. The gearbox facilitates the precise and efficient cutting of crops like corn, sorghum, and other silage materials, which are then processed for livestock feed.

Benefits of Trailed Disc Mower Gearbox EPT-GCYB for Rotary Disc Mowers

The Trailed Disc Mower Gearbox EPT-GCYB offers several key benefits for rotary disc mowers, enhancing their performance and efficiency in agricultural operations:

1. High Durability and Longevity: The EPT-GCYB gearbox is constructed using high-strength materials, such as heat-treated steel and precision-machined components, which enhance its resistance to wear, corrosion, and mechanical stress. This durability ensures the gearbox performs consistently over extended periods, even in demanding agricultural environments with heavy usage and challenging terrain.

2. Efficient Power Transmission: This gearbox is specifically engineered to transfer rotational energy from the tractor’s power take-off (PTO) to the cutting discs with maximum efficiency. Its optimized gear design minimizes energy loss, ensuring consistent operation and reducing strain on the tractor’s engine, which helps save fuel and boosts overall productivity.

3. Smooth and Quiet Operation: The EPT-GCYB gearbox is designed to minimize vibration and noise during operation. Its precision-engineered internal components work seamlessly to reduce operational disturbances, ensuring a smoother mowing experience. This feature is especially beneficial for operators working long hours in the field.

4. High Torque Handling Capacity: Agricultural tasks often demand significant power due to dense vegetation or tough crop conditions. The EPT-GCYB gearbox is capable of handling high torque loads without compromising performance. This makes it suitable for cutting through thick grass, overgrown fields, or heavy forage crops with ease.

5. Versatility Across Applications: The gearbox is compatible with a wide range of rotary disc mowers, making it highly versatile. It can accommodate various mowing applications, including hay harvesting, silage production, grassland maintenance, and roadside vegetation management, ensuring farmers and operators can rely on it for multiple tasks.

How to Replace a Damaged Trailed Disc Mower Gearbox EPT-GCYB

Replacing the damaged EPT-GCYB gearbox in a rotary disc mower requires careful steps to ensure safety and proper installation. Here is a general guide on how to replace the gearbox:

1. Disconnect the Mower from the Tractor: Before starting the replacement, ensure that the rotary disc mower is completely disconnected from the tractor’s power take-off (PTO) shaft. Turn off the tractor engine and remove the key to prevent accidental engagement. This step ensures operator safety while working on the gearbox replacement.

2. Remove the Damaged Gearbox: Loosen and remove the bolts securing the damaged gearbox to the mower frame or mounting bracket. Carefully disconnect the input and output shafts, ensuring you do not damage the surrounding components, such as the PTO shaft or cutting discs. Use appropriate tools like a puller if the gearbox is tightly seated.

3. Inspect Surrounding Components: Before installing the new gearbox, inspect the surrounding components, such as the PTO shaft, cutting discs, and mounting brackets, for any signs of wear or damage. Replace or repair any damaged parts to ensure smooth operation after the new gearbox is installed.

4. Install the New Gearbox: Position the new EPT-GCYB gearbox in place and align it with the mounting holes. Secure it using the appropriate bolts and tighten them to the manufacturer’s recommended torque specifications. Reconnect the input and output shafts, ensuring they are properly seated and aligned to prevent operational issues.

5. Refill Gearbox Oil: If the new gearbox requires lubrication, refill it with the specified oil type and quantity as per the manufacturer’s guidelines. This is essential for ensuring smooth operation and preventing premature wear or damage to the internal components of the new gearbox.

6. Test the Mower: Reconnect the rotary disc mower to the tractor’s PTO shaft and test the mower in a controlled environment. Engage the PTO at a low speed to ensure the new gearbox operates smoothly and without unusual noises or vibrations. Once satisfied with the performance, the mower is ready for use in the field.

Agricultural PTO Shaft for Disc Mower Gearbox

The Agricultural PTO (Power Take-Off) Shaft and the Disc Mower Gearbox are critical components in modern agricultural machinery, working together to enable efficient operation of rotary disc mowers. Their connection ensures the effective transfer of power from the tractor to the mower, facilitating smooth and precise cutting of crops like hay, grass, and forage.

The PTO shaft acts as the primary mechanism for transferring rotational power from the tractor's engine to the mower. It connects directly to the tractor's PTO system and transmits torque to the disc mower gearbox. This power transmission is crucial, as it drives the cutting discs of the mower at the required speed, enabling the smooth and efficient cutting of crops in the field. The PTO shaft is typically equipped with universal joints and safety shields to ensure flexibility and operator safety during operation.

The disc mower gearbox, on the other hand, serves as the intermediary that converts and distributes the rotational energy received from the PTO shaft to the mower’s cutting discs. It optimizes the power transmission by adjusting the speed and torque, ensuring the cutting discs operate at the correct speed for uniform cutting. Additionally, the gearbox is designed to handle high torque loads, vibrations, and varying field conditions, making it a durable and reliable component in agricultural work.

Why Choose AGKNX's Disc Mower Gearbox?

AGKNX is a prominent manufacturer of high-performance disc mower gearboxes for a variety of applications. Our gearboxes are designed to meet the needs of different agricultural settings, providing reliable and efficient performance.

Our disc mower gearboxes are a powerful replacement option for Bush Hog, Comer, Omni Gear, Land Pride, John Deere, Kodiak, Hico/Howse, and other brands of gearboxes. Our technical staff can reconfigure an existing design or assist you in designing a custom disc mower gearbox if a standard or existing design does not fit your application. Shaft rotation, speed ratio, input speed, output speed, input torque, output torque, mounting position, and the application's environment are all considerations when choosing an agricultural gearbox. If you want to buy a disc mower gearbox, please get in touch with us.

1. Quality Products: Our products are crafted with precision and high-quality materials to ensure durability and performance. We adhere to stringent quality standards, ensuring each part meets the demands of rigorous agricultural operations.

2. Wide Range of Products: We offer an extensive selection of aftermarket spare parts for leading agricultural machinery brands. Our diverse product range meets the varied needs of farmers and businesses worldwide.

3. Competitive Prices: We provide top-quality products at competitive prices, offering exceptional value without compromising on quality. Our efficient manufacturing and strategic partnerships help keep costs low.

4. Excellent Customer Service: Customer satisfaction is our priority. Our dedicated team is ready to assist with inquiries, orders, and technical support. We focus on building long-term relationships through personalized service and expert advice.

5. Fast Delivery: We understand the importance of timely delivery in agriculture. Our efficient logistics network ensures that orders are delivered promptly, minimizing downtime during critical operations.

6. Customization Products: We offer tailored solutions by welcoming customer specifications and designs. Provide drawings or samples, and our expert team will create customized parts to meet your unique needs, ensuring optimal performance.