The PTO Type Hydraulic Wood Chipper, model WC-6, is a specialized piece of agricultural and forestry equipment designed for the efficient processing of wood debris. This machine is typically used by property owners, landscapers, farmers, and forestry personnel for reducing tree limbs and trunks into smaller, manageable wood chips.
Key Features:
- PTO-Driven: The WC-6 wood chipper operates by connecting to the PTO shaft of a tractor, utilizing the tractor's power for chipping operations. This design eliminates the need for an independent engine on the wood chipper, making it more cost-effective and easier to maintain.
- Hydraulic Feeding System: One of the standout features of the wood chipper WC-6 is its hydraulic feeding system. This system automatically pulls the wood into the chipper, reducing manual labor and enhancing safety for the operator.
- Cutting Capacity: The WC-6 PTO wood chipper is capable of handling wood material up to 6 inches in diameter, making it suitable for a wide range of chipping tasks. Its efficiency and capacity make it an excellent choice for clearing brush, managing tree limbs, and processing fallen trees.
- Construction Quality: Built for durability, the wood chipper features robust construction with high-quality steel components. This ensures longevity and reliability, even under tough working conditions.
- Safety Features: The design of the PTO-type wood chipper includes various safety features, such as protective guards and emergency stop mechanisms, to protect the operator during use.
- Portability: As a 3-point hitch attachment, the wood chipper can be easily transported to different locations across a property, making it highly versatile and convenient for on-site wood processing.
PTO Type Hydraulic Wood Chipper WC-6 Specifications
The PTO Type Hydraulic Wood Chipper WC-6 is a highly reliable and efficient machine designed for chipping wood. This brand-new chipper comes in a variety of colors including red, blue, yellow, green, and white. With a weight of 400kgs, and dimensions of 1.5 x 1 x 1.8, it has a CE certification and a warranty of 1 year. The chipper is packaged in iron crates and shipped from the port of Qingdao.
The disc wood chippers employ a steel disc with rectangular blades mounted upon it and fans on the other side. As the disc rotates, powered by a PTO shaft or engine, the blades cut the wood into pieces and the fans blow the chips out from the chute.
| MODEL | WC-6 | WC-8 |
| Dimensions | 1680x1400x1620mm | 1600x1020x1400mm |
| Structure Weight | 370kgs | 370kgs |
| Blade Turning Radius | 600mm | 302mm |
| Chipper Max diameter | 150mm | 200mm |
| Chipper Efficiency | 8~9m3/h | 8~9m3/h |
| PTO RPM | 540 | 540 |
| Power Required | 25hp~40hp | 25hp~50hp |
Benefits of the PTO Type Hydraulic Wood Chipper WC-6
The PTO Type Hydraulic Wood Chipper WC-6 boasts several advantages which make it an ideal choice for wood chipping:
1. High Efficiency: With an efficiency of 8~9m3/h, this wood chipper can handle a substantial amount of wood in a short time.
2. Versatile Power Requirements: The chipper can function efficiently with a power range of 25hp to 40hp.
3. Compact and Lightweight: Weighing only 370kgs and compact in size, it is easy to maneuver and transport.
4. Wide Blade Turning Radius: The 600mm blade turning radius enables it to chip wood of various sizes effectively.
5. Durable and Reliable: The chipper has a robust construction, ensuring longevity and reliable performance.
6. Color Variety: Available in five different colors, it can be chosen to match personal or company color preferences.
Applications of the PTO Type Hydraulic Wood Chipper WC-6
The PTO Type Hydraulic Wood Chipper WC-6 finds utility in a wide array of applications:
1. Forestry: It helps in clearing forest areas by chipping fallen or cut trees.
2. Agriculture: Farmers can use this chipper to clear farm land and remove unwanted tree waste.
3. Landscaping: It assists in maintaining and beautifying landscapes by removing unnecessary wood waste.
4. Gardening: Ideal for garden maintenance, helping in the removal of unwanted branches and twigs.
5. Urban Planning: Used in urban areas to manage tree waste, especially in public parks and recreational areas.
6. Waste Management: It contributes to waste management by transforming wood waste into usable chips.
Working Principle of 3 Point Hitch PTO Type Hydraulic Wood Chipper
The 3 Point Hitch PTO (Power Take-Off) Type Hydraulic Wood Chipper operates on a principle that combines mechanical power transmission and hydraulic feeding to efficiently chip wood. This type of wood chipper is designed to attach to the three-point hitch of a tractor and uses the tractor's PTO system to drive its chipping mechanism. Here's a breakdown of its working principle:
1. Power Source Connection: The wood chipper is connected to the tractor through the three-point hitch, a standard mounting system that provides a secure attachment to the tractor. This ensures stability and safety during operation. The chipper's main drive shaft is then connected to the tractor's PTO shaft. The PTO provides rotational power from the tractor's engine to the chipper.
2. Power Transmission to the Chipping Mechanism: Once the PTO shaft is engaged, the rotational power from the tractor is transmitted to the chipper's gearbox. This gearbox is a critical component that converts the high-speed, low-torque rotational energy from the tractor into the lower-speed, high-torque output needed to drive the chipper's cutting mechanism effectively. The gearbox transfers this power to the rotor or drum where the cutting blades are mounted. These blades are the primary components responsible for chipping wood into smaller pieces.
3. Hydraulic Feeding System: Parallel to the mechanical power transmission, the chipper utilizes a hydraulic feeding system to pull wood into the chipping mechanism. This system typically includes one or more hydraulic motors or cylinders that drive the feed rollers. The operator places the wood to be chipped into the chipper's hopper, where it comes into contact with the feed rollers. The hydraulic system is powered either directly by the tractor's hydraulic system or through a hydraulic pump driven by the PTO shaft. The feed rollers grab the wood and pull it into the chipper at a controlled rate. This automation enhances the safety and efficiency of the chipping process by minimizing the need for manual pushing and reducing the risk of accidents.
4. Chipping Process: As the wood is fed into the chipping mechanism, the rotating blades on the rotor or drum chip the wood into small pieces. The design and speed of the rotor, along with the sharpness and arrangement of the blades, determine the size and quality of the wood chips produced. The centrifugal force generated by the rotating drum propels the wood chips out of the chipper through a discharge chute. The direction of the chute can often be adjusted to control where the chips are expelled, facilitating the collection or distribution of the chips for further use.
Installing a 3 Point Hitch PTO Wood Chipper to Tractor
Installing a 3 Point Hitch PTO (Power Take-Off) wood chipper to a tractor involves several steps that require careful attention to ensure safe and proper attachment. Here is a general guide on how to install a 3 Point Hitch PTO wood chipper to a tractor. Remember, safety is paramount, so always refer to the specific manuals of your tractor and wood chipper for detailed instructions and safety warnings.
1. Attaching the Wood Chipper: Position the Wood Chipper: Move the wood chipper close to the back of the tractor. Depending on the chipper's weight and your physical capability, you may need assistance or equipment (like a tractor with a loader) to help position it.
- Align the 3 Point Hitch: Carefully align the wood chipper's mounting points with the tractor's 3-point hitch arms. The chipper will have two lower mounting points that align with the lower arms of the hitch and one upper point for the top link.
- Attach Lower Links: Lift the lower arms of the 3-point hitch and attach them to the chipper's lower mounting points. Secure them with the provided pins and locking devices.
- Attach the Top Link: Connect the top link between the tractor and the chipper's upper mounting point. Adjust the length of the top link to level the wood chipper as necessary for operation.
- Secure All Connections: Double-check that all pins and locking devices are securely in place to prevent the chipper from detaching during operation.
2. Connecting the PTO Shaft
- Measure and Adjust the PTO Shaft: The PTO shaft may need to be adjusted to fit the distance between the tractor's PTO and the chipper's input shaft. Measure this distance and compare it with the length of the PTO shaft; it may need to be shortened to avoid damage during operation.
- Attach the PTO Shaft: Connect one end of the PTO shaft to the tractor's PTO output and the other end to the chipper's input shaft. Ensure the locking pins on both ends of the PTO shaft are fully engaged.
- Safety Check: Ensure that the PTO shaft is properly guarded and that all safety shields are in place to protect the operator from rotating parts.
3. Final Checks and Testing
- Inspect the Installation: Before starting the tractor, inspect the entire setup to ensure everything is properly attached and secured.
- Test Operation: Start the tractor and engage the PTO at a low RPM to test the chipper's operation. Listen for any unusual noises or vibrations that could indicate a problem.
- Safety Briefing: Familiarize yourself with the wood chipper's operating procedures, safety features, and emergency stop mechanisms.
Troubleshooting a 3-point Hitch Tractor PTO Wood Chipper
Troubleshooting a 3-point hitch tractor PTO wood chipper involves identifying and resolving issues that can arise during its operation. Despite their robustness, wood chippers can encounter problems that affect performance. Here are common issues and steps to troubleshoot them:
1. Chipper Not Starting or Operating
Check PTO Connection: Ensure the PTO shaft is securely connected to both the tractor and the chipper. A loose connection can prevent the chipper from receiving power.
Inspect the Overrun Clutch: If your PTO shaft has an overrun clutch (a safety feature), verify it's functioning correctly. A malfunctioning clutch may stop the chipper from engaging.
Examine Safety Features: Many chippers have safety switches or features that prevent operation if certain conditions aren't met (e.g., the chipper's hopper is open). Ensure all safety mechanisms are correctly engaged.
2. Insufficient Chipping Power or Inefficiency
PTO Speed: Confirm the tractor's PTO speed matches the chipper's requirements. Insufficient RPMs can lead to poor chipping performance.
Blade Sharpness: Dull blades can significantly reduce chipping efficiency. Inspect the blades for dullness or damage, and sharpen or replace them as necessary.
Hydraulic System Pressure: For hydraulic feed chippers, check the hydraulic system's pressure. Low pressure can result in inadequate feeding speed or power. Consult the manufacturer's guidelines for the correct pressure settings.
3. Wood Chipper Feeds Poorly or Not at All
Hydraulic Feed Roller Issues: Ensure the hydraulic feed rollers are not obstructed and can move freely. Check for wood pieces or debris that may be jamming the mechanism.
Adjust Feed Roller Pressure: If the feed rollers don't grip the wood effectively, it may be necessary to adjust the pressure or tension on the rollers according to the manufacturer's instructions.
Hydraulic Fluid Level and Quality: Low or degraded hydraulic fluid can affect the performance of the feed system. Check the fluid level and condition, topping up or replacing the fluid if needed.
4. Chipper Vibrates Excessively
Balance of the Cutting Mechanism: An unbalanced rotor or drum can cause excessive vibration. Inspect the blades to ensure they are evenly worn and replace or adjust as needed to maintain balance.
Loose Mounting: Check that the chipper is securely attached to the tractor's three-point hitch. Tighten any loose bolts or connections.
Damaged PTO Shaft: A bent or damaged PTO shaft can lead to vibrations. Inspect the shaft for any signs of damage and replace if necessary.
5. Unusual Noise During Operation
Bearing Wear: Worn bearings can cause significant noise. Locate the source of the noise and replace any worn bearings.
Gearbox Issues: Grinding or whining noises from the gearbox may indicate a lack of lubrication or internal damage. Check the gearbox oil level and quality, and look for signs of gear wear or damage.
6. Wood Chips Are Too Large or Too Small
Blade Adjustment: The size of wood chips can often be adjusted by changing the blade configuration or the gap between the blades and the counter-plate. Refer to the manual for adjustment procedures.
Feeding Speed: Adjusting the speed at which wood is fed into the chipper can also affect chip size. For hydraulic models, this may involve adjusting the hydraulic flow rate.
Why Choose AGKNX's PTO Wood Chipper?
At AGKNX Agricultural Machinery Co., Ltd., we take pride in our experience, professionalism, and commitment to delivering high-quality products. Our PTO Wood Chipper is a testament to our dedication to quality and innovation. Here's why you should choose us:
1. Comprehensive Range: We offer a wide range of agricultural machinery, including PTO shafts, agricultural gearboxes, agricultural chains, agricultural pulleys, and agricultural sprockets.
2. Expertise: With more than 100 dedicated employees, including 20 technical staff and five senior R&D personnel, we have the expertise to deliver top-notch products.
3. Advanced Technology: Our production lines are equipped with the latest technology, including CAD computer-aided design systems.
4. Customized Services: We understand that every customer's needs are unique, which is why we offer customized services.
5. International Certifications: Our commitment to quality is recognized globally, with our products carrying international certifications.
6. Excellent After-sales Service: We believe in building long-term relationships with our customers, which is why we offer excellent after-sales services.
Author: Yjx